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Shubham Dabral

A passionate mechanical engineer, with keen interest in CAE, analysis and Product development.

Skills Acquired at Skill-Lync :

  • MATLAB-BASICS
  • MBD-BASICS
  • SOLIDWORKS-MBD
  • CFD-BASICS
  • SOLIDWORKS-FLOW-SIMULATION-BASICS
  • SIMULINK-BASICS
  • HYPER-MESH
  • STRUCTURAL-MESHING

Introduction

Currently working in Gainwell commosales pvt ltd (GCPL), as an engineer - Customer support. My responsibility includes : 1. Quality :- • Collating and maintaining quality reports (AIS & BIS) of Machines and it's components (Engine, Transmisison, Torque convertor etc.). • Regular plant and equipment maintenence eg. tool calibration, Load testing of equipments, scheduled maintencen of equipments, environment monitoring test, ETP maintenence, Pressure vessle and hydraulic test, FR & FRL unit maintenence etc . • Being a certified ISO auditor, i contribute in maintaining & updating documents with regards to ISO 9001 (QMS), 14001 (EMS) & 45001 (OHS), carry out internal ISO audits and share the report with the management. • Conduct periodic management review meeting. 2. Contamination control (CC) :- Being a CAT certified CC inspector: • I contibute by conducting regular workshop and warehouse audits. And share the report with the management along with recommendations. • Since, Gr.noida workshop comes under my purview, the task of maintaing CC culture (as per Caterpillar standard) there is my responsibility. It is achieved by conducting periodic CC training of engineers & helpers, by making sure all the fluid (Fuel or Lubricants) that goes inside the machine or its components are kidney looped, carry out partical count test of fluids being used, making sure proper housekeeping, maintaining CC documentation etc. 3. Receive and Dispach :- • Receive and fill up Check sheet when a Machine or a component is received. And getting Pre-History of the Machine or a component from the concerned branch via mail. • Carry out PDI of Machine or it's components (Engine, Transmisison, Torque convertor etc.) at the time of dispach. 4. Safety :- Being nominated as a safety chanpion of the workshop, my responsibility includes: • To conduct safety toolbox talks daily. • Oversee and monitor the implementation of the GCPL EHS program within the facility and suggesting improvements. • Participate in the incident and investigation activities. • Lead and facilitate the monthly branch EHS Committee Meeting • Carry out required safety inspection/audits/assessment. • Authorized to ensure compliances and enforcement of all GCPL EHS programs • Carrying out any other relevant EHS duties that may be assigned by the GCPL Corporate Head’s EHS or Safety Leadership Team.

46 Projects

A MATLAB code to solve Air-standard Otto cycle problems by providing values of Pressure, Volume, Temperature & Thermal Efficiency and to make it's P-V plot.

Objective:

1) Code to solve Air-standard otto cycle problems and to make it's P-V plot.   clear all close all clc % Inputs Given :- % Pressure and Temperature at the beginning of the compression stroke are 1bar and 27deg C. % p1 = 1 bar = 1 * 10^(5) N/m^2 % p3 = 30 bar % T1 = 27 deg C = 300K % Engine Geometric parameters % r…

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13 Aug 2021 04:29 PM IST

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    Motion analysis Internal Geneva Mechanism.

    Objective:

     AIM: To create 3D model for driver and driven wheels for internal Geneva mechanism using SolidWorks and assemble those parts to make complete mechanism. Perform motion analysis by rotating the driver wheel at 10 and 20 rpm. To Plot (with and without Precision contact option): Contact force between Driver and Driven…

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    13 Aug 2021 04:49 PM IST

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      To Compare the bending performance of 3 beams (Rectangular, I-section and C-section).

      Objective:

      Aim: To Compare the bending performance of 3 beams (Rectangular, I-section and C-section).   Objective: To create a model of Rectangular, I-section and C-section beams. Run the Simulation on all the 3 beams: - Fix one end of all the beams to make them a cantilever beam. Subjecting them to a uniformly distributed load…

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      13 Aug 2021 06:14 PM IST

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        MBD Simulation on a Piston Assembly using SolidWorks.

        Objective:

        Aim:                                                                              …

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        13 Aug 2021 04:59 PM IST

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          Motion simulation of Planetary Gear system using SolidWorks.

          Objective:

          AIM: To Design a Planetary Gear system.   OBJECTIVE: To use the following inputs for designing the Planetary Gear Ring Gear: Module = 2.5 (You must use the metric system in design modeler) Number of teeth = 46 Sun Gear: Number of teeth = 14 Input Speed of the Gear = 200 rpm. Number of planet gears = 4 The dimensions…

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          13 Aug 2021 05:02 PM IST

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            MBD Simulation on IC Engine Valve Train using SolidWorks.

            Objective:

            Aim: To perform MBD Simulation on IC Engine Valve Train in. Objective: Model the parts and assemble them in SolidWorks.  Run the simulation using the below parameters Sl. No CAM Lift (mm) Speed (RPM)  Material  1 3.5 1500 Cast Carbon Steel 2 6 1500 Cast Carbon Steel   Obtain the Plot of the following:…

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            13 Aug 2021 05:04 PM IST

            • MBD
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            Buckling Analysis on a cyclone separator stand with and without metallic stiffener using Solidworks.

            Objective:

            Aim To perform a Buckling Analysis on a cyclone separator stand with and without metallic stiffener using Solidworks. And to perform Design study to optimize the position of the stiffener so that maximum Buckling factor of safety could be achieved.   Objective: To apply a load of 150kN and find out deflection. To…

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            13 Aug 2021 06:14 PM IST

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              Solving second order ODEs to simulate the Pendulum motion in MATLAB.

              Objective:

              Aim: To write a program that solves the following ODE in MATLAB.  This ODE represents the equation of motion of a simple pendulum with damping.   In the above equation, g = gravity in m/s2, L = length of the pendulum in m, m = mass of the ball in kg, b=damping coefficient.   Objective: Write a program in…

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              13 Aug 2021 04:28 PM IST

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              Curve Fitting in MATLAB for Specific heat (Cp) vs Temperature data of Oxygen.

              Objective:

              Aim:  Write code in MATLAB to fit a linear and cubic polynomial for the Cp data.   Plot the linear and cubic fit curves along with the raw data points. Title and axes labels are a must, legends could be shown if necessary.  Write a code to show split-wise method. Explain the parameters used to measure…

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              13 Aug 2021 04:27 PM IST

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              A code in MATLAB to optimize the stalagmite function using Genetic Algorithm.

              Objective:

              Aim: To write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. Clearly explain the concept of genetic algorithm in your own words and also explain the syntax for ga in MATLAB in your report. Make sure that your code gives the same output, even if it is…

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              13 Aug 2021 04:27 PM IST

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              Parsing NASA thermodynamic data using MATLAB.

              Objective:

              Objective:  To write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file. You will be reading this file NASA thermodynamic data(Tip:use fopen and fgetl). The formulae are shown below.  Here R is the universal gas…

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              13 Aug 2021 04:29 PM IST

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                To perform a static analysis on two models of plate with holes in solidWorks.

                Objective:

                Aim: To perform a static analysis on two models of plate with holes in solidWorks. The dimensions for the first case is as follows: CASE 1 Length=300mm Height=120mm Thickness=30mm Circular Hole at the centre: Diameter=60mm The dimensions for the second case is as follows: CASE 2 Length=300mm Height=120mm Thickness=30mm…

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                13 Aug 2021 06:14 PM IST

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                  Frequency Analysis of a rotating shaft

                  Objective:

                  Aim: To find out the critical frequencies of a rotating shaft in Solidworks. Objective: Model a rotating shaft in Solidworks according to the image shown below. Hint: Conduct a frequency analysis and apply a bearing fixture on the stepped face of the rod at the two ends and perform the analysis. Find out 5 mode shapes…

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                  13 Aug 2021 06:14 PM IST

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                  Internal flow simulation in a pipe with an inlet Reynolds number of 100,1000 and 10,000.

                  Objective:

                  Aim: Run a pipe flow simulation with an inlet Reynolds number of 100,1000 and 10,000. For each of these cases do the following To Place line probes at 95%, 90% and 85% of the pipe length. Also Place three-line probes near the inlet length of the pipe. Compare the velocity profile at each of these locations.   Overview:…

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                  13 Aug 2021 06:28 PM IST

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                  Flow over a cylinder at various Reynolds number using SolidWorks.

                  Objective:

                  Objective: To simulate the flow over a cylinder. Calculate the baseline case Reynolds number.  Run a baseline simulation and then calculate the Reynolds number. Then increase the Reynolds number by a factor of 20%, 40%, and 100% then run the transient flow simulation. Explain your observations.   Theory: External…

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                  13 Aug 2021 06:29 PM IST

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                    Flow over an NACA0017 airfoil using SolidWorks.

                    Objective:

                    Aim: To model the flow over a NACA0017 symmetrical airfoil. To compare the lift and drag forces, for angle of attacks 0,2,4,6,8 & 10. To find out stall condition for this symmetrical airfoil by raising angle of attack further.   Introduction: A stationary fluid exerts only normal pressure forces on the surface…

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                    13 Aug 2021 06:29 PM IST

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                      Modelling and simulation of Air flow through a flow-bench using SolidWorks.

                      Objective:

                      Aim To create a 3D model of a flow bench and run flow analysis. Grid dependence test For three grids run the simulation at a particular valve lift. To examin the Velocity and pressure distribution in the flow bench. Effect of valve lift on mass flow rate Run a parametric sweep to show the effect of valve lift on mass flow…

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                      13 Aug 2021 06:29 PM IST

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                        Centrifugal pump design and internal flow analysis using sliding mesh in SolidWorks.

                        Objective:

                        Aim Design and Analysis of a Centrifugal pump. Objective To obtain Performance Curve (Relation between net head and volume flow rate) and explain the results obtain. Introduction Flow analysis of a rotating region in SolidWorks flow simulation Take a look at the two examples given below. In both the cases, a rotating component…

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                        13 Aug 2021 06:29 PM IST

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                          Using Simulink, plot a given function and run Simulink example “Suspension System Comparison”.

                          Objective:

                          Objective: To plot a Function y(x) = (x-1) * (x-3)^2 * (x-9)^2 using basic Simulink blocks. To run Simulink example “Suspension System Comparison”.   To plot a Function y(x) = (x-1) * (x-3)^2 * (x-9)^2 using basic Simulink blocks. Simulink blocks used: Ramp:   The Ramp block generates a…

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                          30 Aug 2021 09:20 AM IST

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                            Simulink model of a Solenoid Doorbell and a Thermistor Temperature sensor to turn ON/OFF a fan.

                            Objective:

                            Aim: To make a Simulink model of a doorbell using solenoid. To use a thermistor to sense the temperature of a heater and turn ON/OFF a fan. Simulink model of a Doorbell: Objective: To make an electric doorbell using solenoid. To create a situation where the doorbell is closed for 2 seconds and then released for next 2…

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                            02 Sep 2021 04:37 PM IST

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                              Simulink state flow model for a Washing machine process and Gear shift in an automobile transmission.

                              Objective:

                              Implement control logic of a “washing machine” using Stateflow as per given sequence:  If the power supply is available, the system gets activated  If the Water supply is not available, stop the process & indicate through LED Soaking time should be 200s followed by Washing time of 100s. Then rinsing…

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                              04 Sep 2021 12:58 PM IST

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                                MATLAB-Simscape model for an all-terrain vehicle (ATV) & it's system level simulation.

                                Objective:

                                Aim To create a MATLAB-Simscape physical model for an all-terrain vehicle (ATV) and carry out a system-level simulation at various conditions. Objective To Simulate vehicle from the start without any external actuation on a flat terrain. To Simulate vehicle model on 1 degree (or pi / 180 rad) downward slope without head…

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                                09 Sep 2021 06:48 AM IST

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                                Creating Model, Mesh and extracting CAD model using Hypermesh.

                                Objective:

                                To create a simple bracket in HyperWorks using the given 2D Drawing. Steps Taken: The model was created by going to the ‘Geometry’ tab. Then by making use of nodes, lines & surfaces tabs and underlying tools, the geometry and the surface was created. Final model is shown below:     To mesh the…

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                                18 Sep 2021 05:50 AM IST

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                                  To create 1D elements (Rod, Beam & x-section) and mesh the given component.

                                  Objective:

                                  Mesh the Given component with the Size of 5 Units. Create 1D elements on the following component with given cross-section and DOF Rod element: - Translational DOF should be Constrained with RBE2 link Cross-Section: BOX- Dimension a= 12 mm                      …

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                                  30 Sep 2021 03:21 PM IST

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                                    Geometric clean up of a Housing Model and Extracting Mid-surface of a plastic model.

                                    Objective:

                                    To perform the specified Operation on the given model:  Housing Model (Clean the Geometry without any Free Edges) Plastic Model (Extract mid-surface for this component)   Task 1: To clean the Geometry without any Free Edges of the housing model. To do the analysis it is important to import the CAD into…

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                                    04 Oct 2021 07:54 AM IST

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                                      Meshing of a Car Hood.

                                      Objective:

                                      Follow the below-mentioned quality criteria, mesh the component given below and assign thickness: Target Element Length = 5 Units S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2 Units 6 Max. Length 8 Units 7 Min angle Quad…

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                                      04 Nov 2021 06:15 AM IST

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                                        Manual mid-surfacing and Meshing of the backdoor geometry of a car using Hypermesh.

                                        Objective:

                                        Aim: To do manual mid-surfacing and meshing of the backdoor geometry of a car using Hypermesh. Objective: To mesh the backdoor geometry of a car, keeping in mind quality parameters provided below: Target Element size - 5 Units S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper …

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                                        23 Jan 2022 06:25 PM IST

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                                          •Generating Midsurface, •Defeature the fillet •Generating mesh •Model should pass all the given quality parameters.

                                          Objective:

                                          Aim: Generating Midsurface and geometry clean up on the given component. Defeature the fillet which is less than 2mm in length and in the fillet region. The Min. Length errors are acceptable in the fillet portion. Generating mesh on the given component with low tria concentration and proper mesh flow. Model should pass…

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                                          09 Mar 2022 10:56 AM IST

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                                            Create Tetra mesh of three models using, 2D to 3D Conversion and quick Tetra Mesh/ Volume Tetra Mesh in Hypermesh.

                                            Objective:

                                            Objective:   1. Create a Teramesh for Housing component with the following quality criteria. TetraMesh Generation Method: 2D to 3D Conversion Elements sizes: Min- 2 Units, Target- 5 Units, Max- 7 Units  Tet collapse: 0.15 Housing Model   2. For the given model, Create a 3D Tetramesh with the following…

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                                            25 Jun 2023 05:12 AM IST

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                                              3D Tetra Meshing Challenge in Hypermesh.

                                              Objective:

                                              Objective :   1. Create a Teramesh for Housing component with the following quality criteria. TetraMesh Generation Method: 2D to 3D Conversion Elements sizes: Min- 2 Units, Target- 5 Units, Max- 7 Units  Tet collapse: 0.15 Housing Model   2. For the given model, Create a 3D Tetramesh with the following…

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                                              25 Jun 2023 05:12 AM IST

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                                                Creation of 1D Connectors in Hypermesh.

                                                Objective:

                                                Aim: Creation of 1D Connectors.   Objective: For this challenge, you will have to mesh the given geometry. Provided below are the quality parameters that you have to follow. Target Element size - 5 Units S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper     …

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                                                03 Oct 2022 11:33 AM IST

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                                                  Perform Batchmeshing on Fender & headliner components and assigning non-linear material & property card in Hypermesh.

                                                  Objective:

                                                  Aim: To Perform Batchmeshing.   Objective: Perform Batchmeshing on Fender and headliner components with the given criteria. Quality Criteria for Fender Component: - Target Element Length = 5 Units for Fender Component S.no. Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper …

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                                                  25 Jun 2023 05:12 AM IST

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                                                  Morphing side body of a car and generating TCL command Script in Hypermesh.

                                                  Objective:

                                                  Aim: To Morph the given side body component and create a TCL command file for the same.   Objective: 1. Morph the given side body component to the desired shape shown in the images below.   2. Write a Macro (TCL command file creation)for the same. Note: Before doing the morphing, delete the…

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                                                  25 Jun 2023 05:11 AM IST

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                                                  Meshing of Door Inner Panel Challenge

                                                  Objective:

                                                  Objective: To extract the mid surface of ‘Side door model”. To mesh the "Side door model” as per given quality criteria. Target Element Length = 4 Units S.No. Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2 Units 6 Max.…

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                                                  12 Feb 2023 08:32 AM IST

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                                                    Meshing of Inner Panel of a Car Side Door in Hypermesh.

                                                    Objective:

                                                    Objective: To extract the mid surface of ‘Side door model”. To mesh the "Side door model” as per given quality criteria. Target Element Length = 4 Units S.No. Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2 Units 6 Max.…

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                                                    25 Jun 2023 05:43 AM IST

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                                                      Meshing of Rear Wheel Holder in Hypermesh.

                                                      Objective:

                                                      Objective: To extract the mid surface of ‘Rear wheel holder’. To mesh the “Rear wheel holder” as per given quality criteria. Target Element Length = 5 Units S.No. Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2…

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                                                      25 Jun 2023 05:13 AM IST

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                                                        2D meshing of car hood (Sheet metal) in ANSA pre-processor.

                                                        Objective:

                                                        Aim: To Mesh the given Hood Model.   Objective: Take the mid surface for all the components after checking the geometrical errors. Mesh the mid surface with the given element Quality criteria. (Refer the table Below for the Quality criteria).  The features in the model have to be captured properly with good mesh…

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                                                        25 Jun 2023 05:29 AM IST

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                                                        Week 4 - 2D Meshing for Sheet Metal in ANSA.

                                                        Objective:

                                                        Aim: To Mesh the given CCB CAD Model.   Objective: Check for the Geometry clean-up (if required). Take the mid surface for all the components after checking the geometrical errors. Mesh the mid surface with the given element Quality criteria. (Refer the table Below for the Quality criteria).  The features…

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                                                        25 Jun 2023 05:14 AM IST

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                                                        Meshing of Floor Panel in ANSA.

                                                        Objective:

                                                        Aim: To Mesh the given CAD Model.   Objective: Check for the Geometry clean-up (if required). Take the mid surface for all the components after checking the geometrical errors. Mesh the mid surface with the given element Quality criteria. (Refer the table Below for the Quality criteria).  The features in…

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                                                        29 Jun 2023 08:40 AM IST

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                                                        2D meshing for Plastic Cap components using ANSA.

                                                        Objective:

                                                        Aim: To Mesh the given Plastic Cap CAD Model. Objective: Check for the Geometry clean-up (if required). Take the mid surface for all the components after checking the geometrical errors. Mesh the mid surface with the given element Quality criteria. (Refer the table Below for the Quality criteria).  The features…

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                                                        14 Jul 2023 03:45 PM IST

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                                                        2D meshing for Plastic components using ANSA.

                                                        Objective:

                                                        Aim: To Mesh the given Plastic CAD Model.   Objective: Check for the Geometry clean-up (if required). Take the mid surface for all the components after checking the geometrical errors. The features in the model have to be captured properly with good mesh flow. Assign the PID and thickness to the model surface. Mesh…

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                                                        26 Jul 2023 09:05 AM IST

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                                                        To mesh the sheet metal model using Mannual, Automatic mid mesh generation (Mid.Surf. Casting function) and Batch meshing in ANSA.

                                                        Objective:

                                                        Aim: To Mesh the given CAD Model using Mannual, Automatic mid-mesh generation (Mid.Surf. Casting function) and Batch meshing function in ANSA.   Objective: Check for the Geometry clean-up (if required). Take the mid surface for all the components after checking the geometrical errors. The features in the model have…

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                                                        28 Jul 2023 06:51 AM IST

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                                                        2D meshing on the Instrumental Panel in ANSA.

                                                        Objective:

                                                        Aim: To Mesh the given Plastic Model (Instrument Panel).   Objective: Check for the Geometry error. Mention which method you used to extract the mid-surface along with the reason. The features in the model have to be captured properly with good mesh flow. Assign the PID and thickness to the model surface. Mesh the…

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                                                        06 Aug 2023 11:15 AM IST

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                                                        Solid meshing of a Rear view mirror using ANSA.

                                                        Objective:

                                                        Aim: To Mesh the given Rear view mirror component. Objective: Check for the Geometry clean-up (if required). Check for the geometrical errors. Mesh the mid surface with the given 2D element Quality criteria. (Refer the table Below for the Quality criteria).  S.No  Quality Criteria  Value  1 Target/Average…

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                                                        17 Aug 2023 01:44 PM IST

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                                                        Creating connection for Rear door of a vehicle in ANSA.

                                                        Objective:

                                                        Aim: To Create connection for Rear door FE model.   Objective: Create and apply different PIDs for different components. Perform suitable connections.    Introduction:   Connectors The connector is simply a database of information defining a specific request for connection at a specific location. OR,…

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                                                        17 Aug 2023 01:44 PM IST

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                                                        Assignment 1-2D Meshing Challenge in Hypermesh.

                                                        Objective:

                                                        Aim: To Mesh the given sheet metal Models. Model 1 Model 2 Model 3 (Mounting Bracket)   Objective: Clean the geometry. Extract mid-surface. Clean mid-surface geometry. Ignore holes less than Dia 5mm. Create 2D mesh with target length 5mm, min 3.5mm max 7mm. And assign proper thickness, by creating a generic property.…

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                                                        21 Aug 2023 09:00 AM IST

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                                                          7 Course Certificates

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                                                          Multibody Dynamics using SolidWorks

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                                                          MATLAB for Mechanical Engineers

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                                                          Finite Element Analysis Using SolidWorks

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                                                          Flow Simulation using SolidWorks

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                                                          Introduction to Physical Modeling using Simscape

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                                                          HyperMesh for FEA Plastic and Sheet Metal Applications

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                                                          Preprocessor for Structural Analysis using ANSA

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                                                          Academic Qualification

                                                          B.Tech

                                                          Greater Noida Institute of Technology

                                                          04 Apr 2013 - 15 Apr 2017

                                                          12th

                                                          Dr. Radhakrishnan International School

                                                          28 Apr 2012 - 20 Apr 2013

                                                          10th

                                                          CRPF Public School

                                                          21 May 2010 - 16 Apr 2011

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