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Hassan Ahmed Ali

Skill, strenght and success doesn't come from anywhere. It's inside you. ;);)

Skills Acquired at Skill-Lync :

  • STRUCTURAL-MESHING
  • ANSA
  • HYPER-MESH
  • SHEET-METAL-MESHING
  • FEA
  • RADIOSS
  • CRASH-WORTHINESS
  • SIMULINK-BASICS

Introduction

I'm a mechanical engineer with more passion and less effort having interest in field of Automotive plastic, sheet metal design and analysis.I have worked on various industrial-oriented projects to gain knowledge and improve my skills. I am currently pursuing post graduation certification course in Hybrid Electric Vehicle at skill-lync. I have a good knowledge in engineering tools such as pre-processor Hypermesh, Optistruct ,solver Hypercrash, radioss and designing plastic and sheet metal components in CATIA V5.

39 Projects

Week 4- Challenge

Objective:

Aim: To create a 1D element with the following component with given cross-section and DOF. Software: Hypermesh. Procedure: Open the software and import the model by selecting "geometry", file as "iges".   After importing the model create midsurfaces by selecting the "midsurface" option by clicking on the surface…

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11 Oct 2020 07:19 AM IST

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    Preprocessing of sheet-metal Hood using hypermesh.

    Objective:

    Aim : 2D Meshing the hood component in HYPERWORKS. Software: Hyperworks. Procedure : Firstly import the CAD model to the hypermesh. Now seperate the hood into different parts. Then create midsurfaces seperately for every component.        Now cleanup the whole component and set the given criteria…

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    17 Feb 2021 10:40 AM IST

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      Week 8-Challenge

      Objective:

      MODEL 1     Aim: To create 3D tetramesh element of given CAD model with the given Elements sizes: Min- 2mm, Target- 5mm, Max- 7mm, Tet collapse: 0.15. Software: Hyperworks Procedure: Firstly, import the model from the geometry .stp file to the graphical screen. Now manually clean the model by removing the surface fillets…

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      27 Oct 2020 10:18 AM IST

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        Week 9-Challenge

        Objective:

        Aim: To create connectors and attach the various parts of the given model. Software: Hyperworks 2020 Procedure: First import the CAD geometry in the Hyperworks. After importing the model, mesh all the surfaces individually with a target element size of 5mm. Connector 1: Now first attach Right_Rail_2 & Front_truss_1…

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        29 Oct 2020 05:41 AM IST

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          Preprocessing of plastic component of Side Door using Hypermesh.

          Objective:

          AIM:- To extract the mid surface of the side door body, then meshing and assigning different thickness to the different part of the side door body.   SOFTWARE:- Hyperworks.   PROCEDURE:- Firstly, import the CAD model to the hyperworks software by using the “import” option.   After the model is…

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          17 Feb 2021 10:43 AM IST

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            Preprocessing of sheet-metal spare wheel holder using Hypermesh.

            Objective:

            AIM:-  To clean up the geometry, extract a mid surface and generate mesh with the given quality criteria.    SOFTWARE:- HYPERWORKS   PROCEDURE:-   Firstly, import the CAD model to the graphical window.   Goto > File > Import > Model.    Select the model and import it.  …

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            17 Feb 2021 10:33 AM IST

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              Proper mesh flow to practice crash analysis

              Objective:

              AIM: To extract the mid surface and generate a proper flow mesh of a given CAD model. SOFTWARE: Hyperworks. PROCEDURE: Part: 1 Firstly, import the CAD geometry to the graphical screen by selecting "Model". Check for the geometry cleanup, where surfaces are tore, extended or duplicate. Extract the mid surface by using auto…

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              29 Dec 2020 09:12 AM IST

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                Scaling, hexa and tetra meshing in hyper-mesh

                Objective:

                1. Check the material properties of the rail component and calculate the speed of sound in steel rail=_______ A. The element property can be taken from the starter file (i.e FIRST_RUN_0000.rad)       As per starter file the material properties are :-   ⍴˞ = 0.0078.     Modulus…

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                29 Dec 2020 09:11 AM IST

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                  Comparison of Rail with different parameters.

                  Objective:

                  AIM:- To open and run two radioss files and explain the comparison between them. SOFTWARE:- Hyperworks. Hyperview. Hypergraph PROCEDURE:- Set the user profile to RADIOSS. CASE-1 Firstly, import the file using a solver deck. After the model is imported goto > model tab > cards > ENG_ANIM_DT.   Change the number…

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                  29 Dec 2020 09:10 AM IST

                  • RADIOSS
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                  Analysis of crash tube with different material types.

                  Objective:

                  AIM:- To set up, run and simulate 7 cases and compare them to give the proper conclusion.   SOFTWARE:- HYPERWORKS   PROCEDURE:- Firstly, open the hypermesh and set the user profile to RADIOSS. CASE 1 Import the .rad starter file to the graphical by using solverdeck. After importing the model goto > analysis…

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                  29 Dec 2020 09:07 AM IST

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                  Crash tube analysis in hypercrash.

                  Objective:

                  BUMPER_ASSEMBLY  AIM:- To generate mesh for bumper assembly with size of 6mm. SOFTWARE:- HYPERWORKS PROCEDURE:- Firstly import the model to the graphical screen. After the model is imported check for the geometry cleanup. Goto > Geom > Quick edit or F11. After the geometry cleanup, generate mesh. Goto > 2D…

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                  29 Dec 2020 09:06 AM IST

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                  Frontal crash- BIW of NEON

                  Objective:

                  AIM:- To setup & run the simulation of Frontal crash- BIW of NEON and observe the errors and energy changes. SOFTWARE:- HYPERWORKS OBJECTIVES:- Objectives to check in this model:- 1.Check unit system and either follow[Mg mm s] or [Kg mm ms]. 2.Create appropriate interface ,friction 0.2 and recommended parameters. 3.Make…

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                  29 Dec 2020 09:06 AM IST

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                  Side crash of BIW Neon car

                  Objective:

                  AIM:- To setup & run the simulation of Side crash- BIW of NEON and observe the errors and energy changes. SOFTWARE:- HYPERWORKS OBJECTIVES:- Objectives to check in this model:- 1.Check unit system and either follow[Mg mm s] or [Kg mm ms]. 2.Create appropriate interface ,friction 0.2 and recommended parameters. 3.Make…

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                  18 Dec 2020 06:04 AM IST

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                  Making doorbell and thermistor form Simulink blocks.

                  Objective:

                  AIM: To make a Simulink model of Doorbell using solenoid block. To make a thermistor to sense the temperature of a heater & turn on or turn off the fan.   OBJECTIVES: Make a Simulink model of Doorbell using solenoid block with the following details: In the above arrangement, when the switch is closed the electromagnet…

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                  29 Dec 2020 09:05 AM IST

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                    State flow in simulink

                    Objective:

                    AIM: To Implement control logic of a “washing machine” using Stateflow To make a Simulink chart for the “Gear shift” logic and Give speed input while the simulation is running & display the gear number.     OBJECTIVES: To create a Implement control logic of a “washing machine”…

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                    29 Dec 2020 09:04 AM IST

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                      Boolean Operations Week 5 Challenge 4

                      Objective:

                       PART  TREE STRUCTURE SKETCH BIN WALL CONNECTOR 3D CAD  

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                      13 Jan 2021 07:12 AM IST

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                        Week 6 - Drafting Workbench - Challenge 2

                        Objective:

                        PART 1 PART 2 PART 3  PART 4      

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                        18 Jan 2021 12:18 PM IST

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                          Week 8 - Challenge 3 - Switch Bezel Design

                          Objective:

                          AIM: To create a tooling axis and extract B-surface and C surface from the given Class-A surface. To perform draft analysis on solid body created by the Class-A surface. PROCEDURE: Firstly, open the model using open command. Create a point and insert a local axis system on it. Create a line on the YZ surface by projecting…

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                          27 Jan 2021 11:25 AM IST

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                            Door Arm Rest Week 8 Challenge

                            Objective:

                            AIM: To create a tooling axis and extract B-surface and C surface from the given Class-A surface. To perform draft analysis on a solid body created by the Class-A surface. PROCEDURE: Firstly, open the model using the open command. Create a point and insert a local axis system on it. Create a line on the YZ surface by projecting…

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                            29 Jan 2021 07:02 AM IST

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                              Week 8 - Challenge 4 - Coin Holder Design

                              Objective:

                              AIM: To create a tooling axis and extract B-surface and C surface from the given Class-A surface. To perform draft analysis on a solid body created by the Class-A surface. PROCEDURE: Firstly, open the model using the open command. TOOLING AXIS:- Create a point and insert a local axis system on it. As the walls are parallel…

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                              29 Jan 2021 02:06 PM IST

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                                Week 8 - Challenge 5 - Core & Cavity Design

                                Objective:

                                AIM:- To create a core, cavity, parting line and surface of a switch bezel. PROCEDURE:- Firstly, open the model using the open command. TOOLING AXIS: Create a point and insert a local axis system on it. Create a line on the YZ surface by projecting the class-A surface on the sketch. Similarly, create a line on the ZX surface…

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                                30 Jan 2021 07:42 AM IST

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                                  Week 9 - Attachment Feature Creation - Challenge 1

                                  Objective:

                                  AIM: To create an out featured rib on the centre console coin holder. PROCEDURE: Firstly, open the coin holder using the open command RIB: To create a rib first, extract the base surface of the coin holder. Create a positioning sketch, draw a line, constraint it and define it as an output feature. Extrude the output line…

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                                  02 Feb 2021 05:30 AM IST

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                                  Attachment Feature Creation like screw boss and dog house.

                                  Objective:

                                  AIM: To create a screw boss and dog house on a coin holder and preform draft analysis on it. PROCEDURE: Firstly, open the model using the open command. SCREW BOSE: To create a screw boss, first, create a sketch and Iso-constraint it. Pad the sketch to a height of 15mm as per 3:1 ratio. Then draft it with a min of 0.5 deg…

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                                  17 Feb 2021 10:06 AM IST

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                                    Week 9 - Project 1 - Door Applique Design with Engineering Features

                                    Objective:

                                    AIM: To create a tooling axis, extract B-surface and C surface from the given Class-A surface and create 4-way and 2-way locator with heat stakes. To perform draft analysis on a solid body, locators and the heat stakes created by the Class-A surface. PROCEDURE: Firstly, open the model using the open command. TOOLING AXIS:…

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                                    04 Feb 2021 09:17 AM IST

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                                    Creating a B-pillar using Master Section Development.

                                    Objective:

                                    AIM: To create a tooling axis, extract B-surface and C surface from the given Class-A surface and create a 4-way locator on the dog house and ribs throughout the B-pillar. To perform draft analysis on a solid body, locators and the ribs created by the Class-A surface. PROCEDURE: Firstly, open the model using the open command.…

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                                    17 Feb 2021 10:09 AM IST

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                                      Roof Top Crash Analysis

                                      Objective:

                                      AIM:- To setup & run the simulation of Roof crash- BIW of NEON and observe the errors and energy changes. SOFTWARE:- HYPERWORKS OBJECTIVES:- To locate the impactor as per given  At 180° rotation about the global z-axis with the point opposite to C as base point.  At 5° rotation about the axis through…

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                                      23 Feb 2021 09:01 AM IST

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                                      Week 11 - Final project

                                      Objective:

                                      Aim: To create a door trim panel by creating Class-A, B & C surfaces, attaching parts using heat stakes and dog houses with pushpins on them. Methodology: Extracting Class-A surface. Creating Class-B&C surface. Creating flanges. Creating a Solid body. Creating Heat stakes. Creating a Dog house. Creating Pushpins. Draft…

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                                      25 Feb 2021 12:12 PM IST

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                                        Underbody Coating

                                        Objective:

                                        Underbody coating:- It provides long term protection from corrosion to the car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Seam lines are coated first then underbody coating is done. Different Types…

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                                        03 Mar 2021 07:43 AM IST

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                                          Benchmarking

                                          Objective:

                                          Q. Benchmark with presently available cars in the market for the following case. Mr D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which…

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                                          03 Mar 2021 07:44 AM IST

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                                            Hood design-Week 2

                                            Objective:

                                            AIM: To create a hood using surface workbench and adjusting using assembly workbench. METHODOLOGY: Creating inner and outer hood panel. Creating Embossments. Creating hemming and corner relief. Giving Thickness. Assembling Latch and hinge. Creating striker path using hinges centre. Draft Analysis PROCEDURE: OUTER PANEL…

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                                            10 Mar 2021 08:42 AM IST

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                                              Section Modulus calculation and optimization

                                              Objective:

                                              AIM: To calculate section modulus and optimizing the improve result to increase the stiffness of Hood. FORMULA: Section modulus = Moment of Inertia/distance between the neutral axis and the end of the object. `S`=`I``/``y`. PROCEDURE: Initially, create an intersection using YZ-plane and extract the outer boundary. Join…

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                                              12 Mar 2021 06:39 AM IST

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                                                Fender Design Challenge

                                                Objective:

                                                INTRODUCTION: Fender: It is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other roads spray from being thrown into the air by the rotating tire. Fenders are typically…

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                                                17 Mar 2021 12:51 PM IST

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                                                Roof challenge

                                                Objective:

                                                Introduction Automobile roof: The structure forming the upper covering of a building or vehicle. Hardtop convertible roofs are made of sturdy, rigid material–typically metal that's the same colour as the car body. They are occupants to the glory of the out-doors with its sunlight and fresh air. Of course, some car…

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                                                31 Mar 2021 05:37 AM IST

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                                                  Design of backdoor

                                                  Objective:

                                                  Introduction: The Backdoor or Tailgate is the panel that covers the boot (or trunk) of an automobile. It enables access to the main luggage compartment. A hinge allows the boot lid to be raised, while devices such as springs or gas cylinders hold it up in the open position.In principle, tailgates have to fulfill similar…

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                                                  19 Apr 2021 06:33 AM IST

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                                                  Week 3 - Solving second order ODEs

                                                  Objective:

                                                  Aim: To write a program that solves the following Second ODE. This ODE represents the equation of motion of a simple pendulum with damping and creating an animation. Objective: The second-order differential equation of motion of simple pendulum with damping is  where  g = gravity in m/s2, L = length of the…

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                                                  28 Jul 2021 10:15 AM IST

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                                                    Week 4.1 - Genetic Algorithm

                                                    Objective:

                                                    Aim: To write a code in MATLAB to optimize the stalagmite function and find the global maxima of the function. Objectives: To explain the genetic algorithm and its syntax. Write a code to optimize the stalagmite function. Find the global maxima of the function. Theory: GENETIC ALGORITHM: The genetic algorithm…

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                                                    04 Aug 2021 08:13 AM IST

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                                                    Project 1 - Parsing NASA thermodynamic data

                                                    Objective:

                                                    Aim: To write a function that extracts the 14 coefficients and calculates the enthalpy, entropy, and specific heats for all the species in the data file. Objective: The FIRST 7 coefficients are HIGH-temperature coefficients and the SECOND 7 coefficients are LOW-temperature coefficients. Also…

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                                                    09 Aug 2021 11:41 AM IST

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                                                      Week 3 - 2D meshing for sheet metal

                                                      Objective:

                                                      Aim: To create a 2 Dimensional Mesh on the Car Hood by following geometry cleanup, Mid-surface extraction, and different meshing processes to create a good mesh flow. Methodology: 1. To clean up the given geometry. 2. Extracted the mid surface of the geometry. 3. Entering the given Quality Criteria. 4. Meshing the model.…

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                                                      23 Aug 2021 11:42 AM IST

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                                                      Week - 4 - 2D meshing for Plastic components

                                                      Objective:

                                                      AIM: To perform geometry clean up and shell mesh the given model of a bottle cap with given quality criteria. Methodology: The methodology for the given element is as follows:1. Perform a Geometrical Check ( if Errors present fix them)2. Extraction of Mid surface3. Assigning Thickness to Mid surface.4. Giving the Quality…

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                                                      02 Nov 2021 06:08 PM IST

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                                                        6 Course Certificates

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                                                        Crashworthiness Analysis using HyperMesh and Radioss

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                                                        HyperMesh for FEA Plastic and Sheet Metal Applications

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                                                        Introduction to Physical Modeling using Simscape

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                                                        Automotive Plastic Design using CATIA V5

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                                                        Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                                        MATLAB for Mechanical Engineers

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                                                        12 Workshop Certificates

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                                                        System level NVH significance

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                                                        Battery Cooling System for Beginners

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                                                        Energy Management Systems: Smart Energy Planning, Operation and Control

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                                                        Basics of Unity 3D

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                                                        Powertrain NVH

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                                                        Robotics and Automation

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                                                        Introduction to Bumper systems

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                                                        Introduction to Bumper systems

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                                                        Offline Reinforcement Learning

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                                                        Overview of Finite Element Analysis using Industrial Softwares

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                                                        Trimmed body NVH

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                                                        Introduction to Plastic Design using CREO

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                                                        Academic Qualification

                                                        B.Tech

                                                        Lords Institute of Engineering & Technology

                                                        03 Aug 2016 - 12 Oct 2019

                                                        12th

                                                        Narayana Junior College

                                                        13 Sep 2013 - 04 Apr 2015

                                                        10th

                                                        Genius Grammar High School

                                                        15 Jun 2012 - 06 Apr 2013

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