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Varun R Reddy

Automotive engineer

Skills Acquired at Skill-Lync :

  • HYPER-MESH
  • STRUCTURAL-MESHING
  • SHEET-METAL-MESHING
  • FEA
  • RADIOSS
  • CRASH-WORTHINESS
  • CFD
  • NUMERICAL-ANALYSIS

Introduction

Passionate for automobile industry

43 Projects

Week 4-1D Element Creation Challenge

Objective:

AIM :- To Mesh the Given component with the Size of 5 Units. Create 1D elements on the  component with given cross-section and DOF. OBJECTIVE:- Importing the model and creating a mid surface. Creating a mesh and refining the mesh and checking for amy unmeshed region or elements. Allocation of properties and material…

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13 Oct 2021 09:28 AM IST

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    Week 6-Meshing of Hood Challenge

    Objective:

    AIM:- To import the hood model and performing geometry clean up and extraction of mid surface to mesh the model. OBJECTIVE:- To import the hood model . Creating a quality criteria parameters as instructed. Deleting the solids on the model components. Extraction of mid surface for all components separately. Performing…

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    22 Nov 2021 04:45 AM IST

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      Week 8-3D Tetra Meshing Challenge

      Objective:

      AIM:- To create tetramesh for the given components as specified size and mesh methods without any failed elements. OBJECTIVE:- Importing the components. Deleting the solid for the housing component. Creating a quality criteria for housing component. Automesh the housing component with tria element of target size 5. Tetramesh…

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      12 Nov 2021 05:58 PM IST

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        Week 9-Creation of 1D Connectors Challenge

        Objective:

        AIM:- To create a mesh and connectors for the given Chassis Frame as mentioned for each truss and rail . OBJECTIVE :-  To create a quality criteria file and mesh the trusses with mixed mesh with target size to be 5. Create connector and Attach the various parts of the given chassis frame At Right Rail 2 & Front…

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        13 Nov 2021 06:47 AM IST

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          Week 12:Project-1-Meshing of Door Inner Panel Challenge

          Objective:

          AIM: -To create a mesh on a door side panel by performing a geometric clean-up and assigning thickness properties to all the meshed elements. OBJECTIVE: - Import the model and organise the components. Creating a criteria file. Creating a duplicate component and organise the surface. Extraction of mid surface from the duplicate…

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          20 Nov 2021 09:42 AM IST

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            Week 12:Project 2-Meshing of Rear Wheel Holder challenge

            Objective:

            AIM: -To create a mesh on a Spare wheel Holderby performing a geometric clean-up and assigning thickness property to all the meshed elements. OBJECTIVE: - Import the model and organise the components. Creating a criteria file. Creating a duplicate component and organise the surface. Extraction of mid surface from the duplicate…

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            20 Nov 2021 05:21 PM IST

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              Assignment 3-2D Element Formulation Challenge

              Objective:

              AIM:-To simulate the given component Case 1 and Case 2 as recommended element parameters using a radios solver. OBJECTIVE:- To change the run time to 55 ms and to change the number of animation steps to 60. To run the case 1 simulation with recommended element parameters and to plot the graphs again. To check mass…

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              30 Nov 2021 07:59 AM IST

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                Assignment 4-RADIOSS Material Laws Challenge

                Objective:

                  AIM: - To simulate the plate and rigid ball by using Law 2 Johnson-Cook Material and Law 27 Elasto Plastic Material with Brittle Failure as per the cases given in the question by using Radioss solver.  OBJECTIVE: - Importing the model and running the simulation without changing the…

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                03 Dec 2021 07:07 AM IST

                • RADIOSS
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                Assignment 6-Frontal Crash Simulation Challenge

                Objective:

                AIM:-To simulate the model to perform frontal crash and observing the deformations and plot the graphs for all the mentioned requests and energies. OBJECTIVE:- To Check the unit system and either follow[Mg mm s] or [Kg mm ms]. To Compare the model weight with the full-scale 300k nodes model and use added masses to reach…

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                07 Dec 2021 10:52 AM IST

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                Assignment 7-Side Pole Crash Simulation Challenge

                Objective:

                AIM:-To simulate the model to perform Side Pole crash and observe the deformations and plot the graphs for all the mentioned requests and energies. OBJECTIVE:- To Check the unit system and either follow[Mg mm s] or [Kg mm ms]. To Compare the model weight with the full-scale 300k nodes model and use added masses to reach…

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                07 Dec 2021 11:16 AM IST

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                Assignment 5-RADIOSS Interfaces & Study of Effect of Notches Challenge

                Objective:

                AIM: - To Mesh the given crash tube model with 6mm size and to run the crash tube model by using different types of contact interfaces. OBJECTIVE: - Importing the model and running the simulation without changing the time step and Tfreq values. To create TH for all the inputs requested. For case 1, the model will have…

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                08 Dec 2021 11:38 AM IST

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                  Roof Crash Simulation

                  Objective:

                  AIM:-To simulate the model to perform Roof crash and observing the deformations and plot the graphs for all the mentioned requests and energies. OBJECTIVE:- To Check the unit system and either follow[Mg mm s] or [Kg mm ms]. To translate the impactor to the desired location as per the question. To create a Type 7 contact…

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                  13 Dec 2021 07:33 AM IST

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                  Week 1- Mixing Tee

                  Objective:

                  AIM: - To set up steady-state simulations to compare the mixing attentiveness when hot inlet temperature is 36 C and the cold inlet is at 19 C for a mixing tee problem using ANSYS FLUENT. The cases to be simulated are as follows, Use k-epsilon & k-omega SST turbulence model for the first case and select the suitable…

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                  18 Dec 2021 05:24 AM IST

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                  Week 2 - Flow over a Cylinder.

                  Objective:

                  AIM:- Simulate the flow Over the cylinder and explain the phenomenon of Karman vortex street. Simulate the flow with the unsteady case and calculate the Strouhal Number for Re=100 Plot the graph for the coefficient of drag and lift over a cylinder by setting the Reynolds number to 10,100,1000,10000 and 100000. Show that…

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                  18 Dec 2021 05:25 AM IST

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                    Week 3 - External flow simulation over an Ahmed body.

                    Objective:

                    AIM:  To study external aerodynamic simulation over an Ahmed body for a velocity of 25 m/s and to perform a mesh independence test with default air properties in fluent. OBJECTIVE:  To describe Ahmed's body and its importance. To explain the reason for the negative pressure in the wake region.  To explain…

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                    21 Dec 2021 03:47 PM IST

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                    Week 4 - CHT Analysis on Exhaust port

                    Objective:

                    AIM:- Brief Study on CHT analysis with why and where its uses. Calculate the Y+ value according to the turbulence model and simulate the final results. Calculate the wall/surface heat transfer coefficient on the internal solid surface. Plot velocity and Temperature contours on the required area. Confirm, if the HTC prediction…

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                    22 Dec 2021 05:22 AM IST

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                    Week 5 - Rayleigh Taylor Instability

                    Objective:

                    AIM: To state some practical CFD models that have been based on the mathematical analysis of Rayleigh Taylor waves To perform the Rayleigh Taylor instability simulation for 2 different mesh sizes with the base mesh being 0.5 mm(Air and Water). To run one more simulation with water and user-defined material(density = 400…

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                    23 Dec 2021 11:57 AM IST

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                    Week 6 - CHT Analysis on a Graphics card

                    Objective:

                    AIM:– To perform a steady-state conjugate heat transfer analysis on a model of a graphic card. To run the simulation for the best possible mesh with the combination of coarse and refined mesh quality in a different region. OBJECTIVE:- Run the simulation by varying the velocity from 1m/sec to 5 m/sec for at least…

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                    23 Dec 2021 12:41 PM IST

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                      Week 8 - Simulating Cyclone separator with Discrete Phase Modelling

                      Objective:

                      AIM: To perform analysis on Cyclone Separator and calculate the separation efficiency and pressure drop. OBJECTIVE:  To write a few words about any four empirical models used to calculate separator efficiency. To perform an analysis on a given cyclone separator model by varying the particle diameter from  1 `mum`…

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                      27 Dec 2021 03:16 PM IST

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                      Week 9 - Parametric study on Gate valve.

                      Objective:

                      AIM: To perform a Parametric study on the Gate valve. OBJECTIVE: To perform a parametric study on the gate valve simulation by setting the opening from 10% to 80%. To obtain the mass flow rates at the outlet for each design point. To calculate the flow coefficient and flow factor for each opening and plot the graph.…

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                      29 Dec 2021 04:29 AM IST

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                        Week 10 - Simulating Combustion of Natural Gas.

                        Objective:

                        AIM:-To perform a Simulating Combustion of Natural Gas. OBJECTIVE :  To Perform a combustion simulation on the combustor model and plot the variation of the mass fraction of the different species’ in the simulation using line probes at different locations of the combustor and plot for CO2, H2O, CH4, N2,…

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                        30 Dec 2021 04:33 AM IST

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                          Week 8 - Challenge 1 - Draft Analysis on a Fan Cover

                          Objective:

                          Draft analysis is a method of checking the draft angle on various faces of a part with a particular direction. Draft Angle is an important requirement in the die casting process. It is described as an angle or amount of slope that is incorporated into a wall of a die casting mold making the opening of the die…

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                          24 Jan 2022 02:22 PM IST

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                            Week 8 - Challenge 2 - Base Bracket Design

                            Objective:

                            CLASS A In automotive design, a class A surface is any of a set of freeform surfaces of high efficiency and quality. Although strictly, it is nothing more than saying the surfaces have curvature and tangency alignment – to ideal aesthetical reflection quality, many people interpret class…

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                            24 Jan 2022 02:22 PM IST

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                              Week 8 - Challenge 3 - Switch Bezel Design

                              Objective:

                              CLASS A In automotive design, a class A surface is any of a set of freeform surfaces of high efficiency and quality. Although strictly, it is nothing more than saying the surfaces have curvature and tangency alignment – to ideal aesthetical reflection quality, many people interpret class…

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                              25 Jan 2022 01:23 PM IST

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                                Door Arm Rest Week 8 Challenge

                                Objective:

                                CLASS A In automotive design, a class A surface is any of a set of freeform surfaces of high efficiency and quality. Although strictly, it is nothing more than saying the surfaces have curvature and tangency alignment – to ideal aesthetical reflection quality, many people interpret class…

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                                01 Feb 2022 02:58 PM IST

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                                  Week 8 - Challenge 4 - Coin Holder Design

                                  Objective:

                                  CLASS A In automotive design, a class A surface is any of a set of freeform surfaces of high efficiency and quality. Although strictly, it is nothing more than saying the surfaces have curvature and tangency alignment – to ideal aesthetical reflection quality, many people interpret class…

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                                  01 Feb 2022 03:24 PM IST

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                                    Week 8 - Challenge 5 - Core & Cavity Design

                                    Objective:

                                    CORE AND CAVITY  In a typical injection molding machine, one half of the mold (the A-side) is attached to the fixed side of the press, and the other half of the mold (the B-side) is attached to the moving clamp side of the press. The clamp (or B) side contains the ejection actuator, which controls the ejector pins.…

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                                    01 Feb 2022 03:54 PM IST

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                                      Week 9 - Attachment Feature Creation - Challenge 1

                                      Objective:

                                      REASON FOR CREATION OF RIBS IN PLASTIC COMPONENTS. It’s not uncommon for a small Plastic Injection molded part to be expected to hold up under a large load. One of the ways to strengthen a part is by adding one or more “ribs” to the design. Ribs are thin protrusions that extend perpendicular to a…

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                                      01 Feb 2022 04:27 PM IST

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                                        Week 9 - Attachment Feature Creation - Challenge 2

                                        Objective:

                                        SCREW BOSS Boss features are commonly found in injection molding designs. They are used to aid in the assembly of molded parts by providing a channel for a screw. Designing plastic screw bosses is fairly straightforward but there are a few considerations to ensure a strong connection between parts and mitigate…

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                                        04 Feb 2022 09:53 AM IST

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                                          Week 9 - Project 1 - Door Applique Design with Engineering Features

                                          Objective:

                                          INTRODUCTION: 3-2-1 PRINCIPLE: A work-piece free in space can move in an infinite number of directions. For analysis, this motion can be broken down into 12 directional movements or "degrees of freedom". All 12 degrees of freedom must be restricted to ensure proper referencing of a workpiece. As shown in Fig 1, the 12…

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                                          04 Feb 2022 09:53 AM IST

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                                            Week 10- Assembly Workbench

                                            Objective:

                                            ASSEMBLY 1 ASSEMBLY 2  

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                                            04 Feb 2022 09:54 AM IST

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                                              Week 9 - Project - Master Section Development

                                              Objective:

                                              AIM: To create a solid body of B pillar cover including ribs and locators using CATIA v5 tool using given A-class surface and master section and adding thickness.  INTRODUCTION : B-Pillar The B-pillar is the central pillar of the car. This pillar is actually a sheet metal part that is welded in the BIW of the…

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                                              09 Feb 2022 08:58 AM IST

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                                              Week 11 - Final project

                                              Objective:

                                              THEORETICAL EXPLAINATION: - Door panels serve as an interface between the interior of the car and the inner workings of the door, and between vehicle occupants and the door shown in fig 1.1.                          fig 1.1. They are expected to meet a variety…

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                                              14 Feb 2022 08:17 AM IST

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                                              Hood design-Week 2

                                              Objective:

                                              Introduction:- Hood is main component of a car at the front portion. It is used to decorate the car & add luxurious look. The shape of the bonnet is made aerodynamic in order to minimize the air effect. Hood Introduction : The hood (North American English) or bonnet (Commonwealth English) is the hinged cover over the…

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                                              17 Feb 2022 04:50 AM IST

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                                              Benchmarking

                                              Objective:

                                              BENCHMARKING Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal opportunities for improvement. By studying…

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                                              17 Feb 2022 05:20 AM IST

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                                                Underbody Coating

                                                Objective:

                                                UNDERBODY COATING   Underbody Coating is a sprayable coating, which protects the undersurface of the vehicle from corrosion. Underbody coating provides long-term protection from corrosion to the car's underbody. It also protects parts like internal body panels, frame rails, and other inner cavities that…

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                                                18 Feb 2022 04:18 AM IST

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                                                  Fender Design - Wheel Arch Challenge

                                                  Objective:

                                                  1. Wheel Arch: Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle.  The design of the Wheel arch of a fender should be such that it must shield wheels and protect both passengers’ compartment and pedestrians from the projection of water, mud, and stones. For the vehicle…

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                                                  18 Feb 2022 12:39 PM IST

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                                                    Section Modulus calculation and optimization

                                                    Objective:

                                                     SECTION MODULUS OF AN HOOD Section modulus is a direct measure of the strength of any sectional area of an object about a reference axis(neutral axis). Strength is nothing but, capable of supporting greater loads, so higher the strength it has a high capacity of supporting greater loads. This strength can be measured…

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                                                    23 Feb 2022 01:29 PM IST

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                                                    Fender Design Challenge

                                                    Objective:

                                                    FRONT FENDER   Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well, In British English, the fender is called the wing (this may refer to either the front or rear fenders. Its primary purpose is to prevent sand, mud, rocks, liquids, and other road…

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                                                    25 Feb 2022 07:06 AM IST

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                                                    Roof challenge

                                                    Objective:

                                                      Introduction: Roof of an automobile is the assembly which is at the top of passenger cabin . The primary objective of roof is to protect the passengers from external factors like  rain ,sun,snow and protect the passengers in case of a roll over . The types of roofs are: 1) Hardtops - When we talk…

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                                                    25 Feb 2022 07:07 AM IST

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                                                      Week 3 Challenge

                                                      Objective:

                                                         

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                                                      10 Mar 2022 04:41 AM IST

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                                                        Week 4 Challenge

                                                        Objective:

                                                        1). Define tooling direction The Tooling Direction is the direction that the mold pulls apart. The mold is built into two separate pieces. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and that's the Dyeline or the Tooling Direction. 2). Create tooling direction for Class…

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                                                        10 Mar 2022 06:31 AM IST

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                                                          Design of backdoor

                                                          Objective:

                                                          SHEET METAL DESIGN  While designing components top priority is for function and the second is for cost-effective manufacturing process selection.   This can be achieved in design by: Keeping parts simple Lesser material yield Consideration of minimum manufacturing stages   OBJECTIVES OF SHEET METAL DESIGN: Function: Most…

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                                                          14 Mar 2022 12:01 PM IST

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                                                          Showing 1 of 43 projects

                                                          8 Course Certificates

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                                                          HyperMesh for FEA Plastic and Sheet Metal Applications

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                                                          Crashworthiness Analysis using HyperMesh and Radioss

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                                                          Introduction to GUI based CFD using ANSYS Fluent

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                                                          Introduction to CFD using MATLAB and OpenFOAM

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                                                          Automotive Plastic Design using CATIA V5

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                                                          Geometric Dimensioning and Tolerancing

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                                                          Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                                          Automotive Lighting Design using CATIA V5

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                                                          Academic Qualification

                                                          10th

                                                          Vagdevi Vilas School

                                                          02 Jun 2010 - 31 Mar 2021

                                                          M.Tech

                                                          The Oxford College of Engineering

                                                          10 Sep 2018 - 31 Aug 2020

                                                          B.E

                                                          Gopalan College of Engineering and Management

                                                          01 Aug 2014 - 26 Jul 2018

                                                          12th

                                                          Narayana Junior College

                                                          04 Jun 2012 - 27 Mar 2014

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