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Subham Chauhan

CAE| HyperMesh | ANSA | Radioss

Skills Acquired at Skill-Lync :

  • HYPER-MESH
  • STRUCTURAL-MESHING
  • SHEET-METAL-MESHING
  • ANSA
  • FEA
  • RADIOSS
  • CRASH-WORTHINESS

Introduction

I have completed graduation in Mechanical Engineering from Centurion Institute Of Technology, Khorda and have the interest to work in the CAE domain. I have skills in Pre-processing tools like ANSA and Hypermesh and can perform model clean-up and meshing operation on sheet metal and plastic components, some of the related projects are mentioned below.

36 Projects

To create different types of 1D elements with given cross-section and DoF

Objective:

Objective:- Create 1D elements on the following component with given cross-section and DoF Specification:- a. Rod element:- with only translational DOF and RBE2 link    Cross-Section: BOX- Dimension a= 12 mm, Dimension b=10 mm, Thickness t= 0.75 mm b. Beam element:- with all DOF and RBE3 link   Cross-Section:…

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04 Nov 2020 07:53 AM IST

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    To mesh the hood component according to quality criteria and assign thickness.

    Objective:

    Objective:- To mesh the hood component according to quality criteria and assign thickness. S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2mm 6 Max. Length 8mm 7 Min angle Quad 45 8 Max angle Quad 135 9 Min angle Tria 20 10 Max angle…

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    04 Nov 2020 07:53 AM IST

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      For the given component create tetramesh according to quality criteria and check tet collapse.

      Objective:

      Objective:- For the given component create 3D mesh according to quality criteria i- Create tetra mesh for a housing model, Element size min.- 2mm, target- 5mm, max.- 7mm and tet collapse 0.15 ii- For the given model create a 3D mesh with 6mm. Procedure:-  i- Housing model Open Hyperworks and import the component via…

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      04 Nov 2020 07:54 AM IST

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        To create different type of connectors in 1D and 2D for a given component

        Objective:

        Objective:- To create connectors and attach the various parts of the given model  1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L) 2. Left_Rail_2 & Front_truss_1:- Quad elements 3. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 3…

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        04 Nov 2020 07:54 AM IST

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          Meshing of Side Door component according to given quality criteria in Hypermesh.

          Objective:

          Objective:- To mesh the side door component according to quality criteria and assign thickness. S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2mm 6 Max. Length 6mm 7 Min angle Quad 45 8 Max angle Quad 135 9 Min angle Tria 20 10…

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          04 Nov 2020 07:55 AM IST

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            To mesh the hood component according to given quality criteria and assign thickness in ANSA

            Objective:

            Objective:- To mesh the given component according to the quality criteria given and also assign the thickness to the components. S.No  Quality Criteria  Value  1 Target/Average length   5 2 Minimum Length  2 3 Maximum Length  7 4 Aspect  3 5 Warpage 15 6 Skewness 45 7 Jacobian …

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            04 Nov 2020 07:56 AM IST

            • ANSA
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            To mesh the plastic bottle cap component according to given quality criteria and assign thickness in ANSA

            Objective:

            Objective:- To mesh the given component according to the quality criteria given and also assign the thickness to the components.   S.No  Quality Criteria  Value  1 Target/Average length   1 2 Minimum Length  0.5 3 Maximum Length  3 4 Aspect  3 5 Warpage 15 6 Skewness 45…

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            04 Nov 2020 07:57 AM IST

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            Volume Mesh of rear view mirror according to given quality criteria and solving tetcollapse in ANSA

            Objective:

            Objective:- To check geometrical errors and tetra mesh the given component according to the quality criteria. S.No  Quality Criteria  Value  1 Target/Average length   1 2 Minimum Length  0.5 3 Maximum Length  3 4 Tetcollapse 0.2 Procedure:-  Open ANSA and open the component…

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            04 Nov 2020 07:57 AM IST

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            Volume mesh of intake manifold according to the given quality criteria in ANSA

            Objective:

            Objective:- To Tetra mesh the intake manifold according to the quality criteria. S.No  Quality Criteria  Value  1 Target/Average length   3 2 Minimum Length  1 3 Maximum Length  5 4 Tetcolapse  0.2 Procedure:- Open ANSA and open the component file which is in ".igs" as provided.…

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            24 Oct 2020 04:56 PM IST

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            Implementing different types of connection on the rear door in ANSA

            Objective:

            Objective:- To implement different types of connections on the rear door FE model. Procedure:- Open Ansa and open the component file via input -> NASTRAN, as the file is in ".nas" type.   To apply bolt connection manually on a region, In the modules -> NASTRAN -> Elements -> RBE2 -> Many nodes…

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            04 Nov 2020 07:58 AM IST

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              To change the shape of the component by the morphing technique.

              Objective:

              Objective:- To change the shape of the component by the morphing technique. Procedure:-  Morphing- The functions of the Morphing menu can be used to efficiently re-shape both FE and/or Geometry based models.  Domain or Box Morphing is preformed via boxes that are created around a particular part or assembly…

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              04 Nov 2020 07:59 AM IST

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              Project 1- Generating shell mesh for instrumental panel of the car according to given quality criteria in ANSA

              Objective:

              Objective- To mesh the instrument panel component according to the quality criteria given and also assign the thickness to the components.   S.No  Quality Criteria  Value  1 Target/Average length   4 2 Minimum Length  2 3 Maximum Length  6 4 Aspect  3 5 Warpage 15 6 Skewness…

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              04 Nov 2020 08:00 AM IST

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              Project 2- Geometry clean up and meshing of the rear suspension assembly according to the given quality criteria in ANSA

              Objective:

              Objective:- To mesh suspension assembly according to the given quality criteria and provide the appropriate connection wherever required. For Tyre And Rim  Other Entities S.No. Quality Criteria Value 1 Target/Average Length 6.5 4 2 Minimum Length 5 2 3 Maximum Length 10 6 4 Skewness 45 45 5 Tet Collapse 0.2 0.2…

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              04 Nov 2020 08:00 AM IST

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              ASSIGNMENT 2- Perform 3D meshing on component according to given criteria and edit the engine files of RADIOSS.

              Objective:

              OBJECTIVE:- To 3D mesh the component according to given criteria and calculate the problem from starter file and edit the engine file.  1. Check the material properties of the rail component and calculate the speed of sound in steel rail. Open Hypermesh and import the solver deck file FIRST_RUN_0000.rad.…

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              16 Nov 2020 04:16 AM IST

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              Assignment 3- Simulate a crash beam with and without default parameter and compare the the results obtained in Radioss

              Objective:

              Objective:- To run crash beam file with and without given parameter and compare the resulting outputs.   CASE 1 1. Using the crash beam file change the run time to 55 ms. Open Hypermesh and import the solver deck file Element_Formulation-Shell-3_assignment_0000.rad. To change the run time, under Entities got…

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              21 Nov 2020 01:26 PM IST

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              Assignment 4- To study different material types in Radioss and compare the results.

              Objective:

              Objective:- To study different material types in Radioss and compare the results. 1. The total number of cycles, Energy error, mass error and simulation time.2. Notice the animation of all 5 and describe the animations in brief on the basis of whether the elements are being deleted or cracked.3. Plot energies…

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              28 Nov 2020 08:52 AM IST

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                Assignment 5- To study different type of contact interface type 7 and 11 and compare the results in RADIOSS

                Objective:

                Objective:- To study different types of contact for the below-mentioned cases using HyperCrash and compare the obtained results and also mesh the bumper. CASE 1: Run the crash tube model as it is. CASE 2: Change the Inacti=6 and run. CASE 3: Create the type 11 contact and run. CASE 4: Remove both notches and remove…

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                09 Dec 2020 07:36 PM IST

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                Assignment 6- Frontal impact test on Neon car BIW component in RADIOSS

                Objective:

                OBJECTIVE:- To perform a frontal crash test analysis on the BIW component and obtained required plots for the output requests.  Frontal crash-BIW Check unit system and either follow[Mg mm s] or [Kg mm ms]. Create an appropriate interface, friction 0.2 and recommended parameters. Make sure of no penetrations and…

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                24 Dec 2020 12:04 PM IST

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                Assignment 7- Side impact test on Neon car BIW component according to FMVSS 214 standard Rigid Pole Side Impact Test in RADIOSS

                Objective:

                OBJECTIVE:- To perform a side crash test analysis on the BIW component and obtained required plots for the output requests.  Side crash- BIW Check unit system and either follow [Mg mm s] or [Kg mm ms]. Create an appropriate interface, friction 0.2 and recommended parameters. Make sure of no penetration and intersections.…

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                26 Dec 2020 06:34 AM IST

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                Analysis of deformation and stress developed on a Plate with hole using ANSYS

                Objective:

                OBJECTIVE:- To compare the deformation and stress developed in the plate with holes in ANSYS. Case :1 Design a plate with a hole model similar to what we worked in the class, but with increased thickness. Determine the maximum deformation and stress developed in the model. Plate dimensions: Length=300mmHeight=120mmThickness=30mmCircular…

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                14 Jan 2021 07:39 AM IST

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                  Week 1 To perform stress analysis of spur gear for three different material in ANSYS

                  Objective:

                  OBJECTIVE:- To perform stress analysis of spur gear for three different material in ANSYS OBJECTIVE 1:- Case 1: Using Cast Iron(ductile) as a material, carry out a static structural analysis to find out Equivalent stress, Total deformation and Stress intensity(Learn about what stress intensity is). Find…

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                  23 Jan 2021 04:23 AM IST

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                    Week 2 To perform analysis and grid dependency test on bevel gear in ANSYS

                    Objective:

                     OBJECTIVE:- To perform analysis and grid dependency test on bevel gear in ANSYS   Grid dependency test:- It is to investigate how the solution depends on the grid size by running the simulation with refined mesh that is finer the mesh, higher is the accuracy of the result but with additional cost on computation…

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                    23 Jan 2021 04:24 AM IST

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                      Week 2 To perform a static structural analysis on the Railwheel and Track setup of different bearing load using ANSYS.

                      Objective:

                      OBJECTIVE:- To perform a static structural analysis on the Railwheel and Track setup of different bearing load using ANSYS. Case 1: Multiply the bearing load by 5 times and compare the results with the load of 100000 N. Compare the Total Deformation, Equivalent stress and the life under both the loads. PROCEDURE:-…

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                      24 Jan 2021 08:30 PM IST

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                        Week 3 To perform stress analysis of sheet metal bending for 3 different material of sheet in ANSYS

                        Objective:

                        OBJECTIVE:- To perform stress analysis of sheet metal bending for 3 different material of sheet in ANSYS Case 1:Aluminium Alloy 1199, Copper Alloy NL and Magnesium Alloy NL. Find out the Equivalent stress, Equivalent elastic strain and Total Deformation in the Y direction and compare the results for the three materials.…

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                        29 Jan 2021 05:53 PM IST

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                          Week 3 Verification of Weld Joints for three different weld material by analysis in ANSYS

                          Objective:

                          OBJECTIVE:- To perform analysis of weld joints for different material of weldments in ANSYS. Case 1.  Stainless Steel: In this case, the material of the plates must also be the same. Use Stainless steel for both weldments and plates. No need to add flux to the weldments. PROCEDURE:- Open Ansys Workbench and choose…

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                          31 Jan 2021 03:44 PM IST

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                            Week 4- Rolling operation

                            Objective:

                            OBJECTIVE- To simulate rolling operation on a workpiece made of copper alloy and find out the required output in ANSYS. PROCEDURE- Open Ansys Workbench and choose static structural. In the Engineering data, let the material be structural steel and also choose Copper Alloy non-linear from General non-linear material with…

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                            06 Mar 2021 11:24 AM IST

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                              Week 4 -To analyze the simulation of bending of wire for 3 different non-linear material and find required output in ANSYS

                              Objective:

                              OBJECTIVE:- To analyze the simulation of bending of wire for 3 different non-linear material and find required output in ANSYS CASE 1- Copper Alloy (Non-Linear) PROCEDURE:- Open Ansys Workbench and choose static structural. In the Engineering data, let the material be structural steel and also choose Copper Alloy…

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                              09 Mar 2021 06:08 AM IST

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                                Week 5 Sphere pressing on a plate

                                Objective:

                                OBJECTIVE:- To analyze the simulation of a sphere pressing a plate for the given material and find the required output in ANSYS. PROCEDURE:- Open Ansys Workbench and choose static structural. In the Engineering data, let the material be structural steel and also choose Structural Steel non-linear from General non-linear…

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                                10 Mar 2021 01:31 PM IST

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                                  Week 5 To analyze the simulation of bending of iPhone for the given material and find the directional deformation, life and safety factor in ANSYS.

                                  Objective:

                                  OBJECTIVE:- To analyze the simulation of bending of iPhone for the given material and find the directional deformation, life and safety factor in ANSYS. Case 1: Simulate the model as it is given in the video PROCEDURE:- Open Ansys Workbench and choose static structural. In the Engineering data, let the material…

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                                  13 Mar 2021 05:54 AM IST

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                                    Week 7-Long Piston With Cam

                                    Objective:

                                    OBJECTIVE: CASE 1: Frictionless PROCEDURE: Open Ansys Workbench and choose transient structural. In the Engineering data, let the material be structural steel. For the geometry, right-click and import the given "Long_piston_cam.x_t" and open with space claim. Now in the workbench goto Model -> Edit, in the model window…

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                                    02 Apr 2021 07:23 AM IST

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                                      Week 8 - Universal Joint

                                      Objective:

                                      OBJECTIVE: To perform transient structural analysis on a universal joint with spring for three different given material and obtained the required result using ANSYS.    CASE 1: STRUCTURAL STEEL PROCEDURE: Open Ansys Workbench and choose transient structural. In the Engineering data, let the material be structural…

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                                      02 Apr 2021 07:24 AM IST

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                                        Week 8 Worm Gear Challenge

                                        Objective:

                                        OBJECTIVE: To perform transient structural analysis on a worm gear mechanism rotate the worm so as to get to almost the end of the half-cut and get the required result in ANSYS.   PROCEDURE: Open Ansys Workbench and choose transient structural. In the Engineering data, let the material be structural steel. For…

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                                        02 Apr 2021 07:24 AM IST

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                                          Week 9 Machining with Planer Challenge

                                          Objective:

                                          OBJECTIVE: To perform explicit dynamics analysis of a cutting tool on a workpiece and find the required output in ANSYS.   CASE 1: Velocity of the Cutting Tool 20000 mm/s  PROCEDURE: Open Ansys Workbench and choose Explicit Dynamics from the toolbox. In the Engineering data, let the material be structural steel and also…

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                                          03 Apr 2021 05:25 AM IST

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                                            Week 9 Tension and Torsion test challenge

                                            Objective:

                                            OBJECTIVE: To perform tension and torsion test on a dogbone component and obtained required results using ANSYS.   CASE 1: TENSION TEST PROCEDURE: Open Ansys Workbench and choose Explicit Dynamics from the toolbox. In the Engineering data, let the material be Steel 1006 from the Explicit Materials. For the geometry,…

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                                            03 Apr 2021 04:22 PM IST

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                                              Week 10 Bullet penetrating a Bucket Challenge

                                              Objective:

                                              OBJECTIVE: To perform explicit dynamics analysis of a bucket and bullet for 3 different nonlinear material and obtain the required result using ANSYS.   CASE 1: Bucket- Aluminium Alloy NL and Bullet- Tantalum PROCEDURE: Open Ansys Workbench and choose Explicit Dynamics from the toolbox. In the Engineering data,…

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                                              09 Apr 2021 12:28 PM IST

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                                                Week 11 Car Crash simulation

                                                Objective:

                                                OBJECTIVE: To perform explicit dynamics analysis by applying 3 parametric values to the car body's thickness and obtaining the required result in ANSYS.   CASE 1: 0.3 CAR BODY THICKNESS PROCEDURE: Open Ansys Workbench and choose Explicit Dynamics from the toolbox. In the Engineering data, let the material…

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                                                11 Apr 2021 04:06 AM IST

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                                                  4 Course Certificates

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                                                  HyperMesh for FEA Plastic and Sheet Metal Applications

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                                                  Preprocessor for Structural Analysis using ANSA

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                                                  Crashworthiness Analysis using HyperMesh and Radioss

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                                                  Introduction to Structural Analysis using ANSYS Workbench

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                                                  13 Workshop Certificates

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                                                  Advance Gas Turbine

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                                                  Numerical Methods for Solving Differential Equations

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                                                  Mastering Shear force and Bending Moment diagram

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                                                  FEA using ANSA as a pre-processor and METAPOST as post-processor

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                                                  Random Forest

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                                                  Introduction to OpenFOAM Development - CFD

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                                                  Introduction to Product Development Using Msc Nastran and Patran

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                                                  Airbag Folding & Simulation

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                                                  Automation with ANSA

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                                                  Vehicle crashworthiness

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                                                  Welcome to the world of CRASH simulations

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                                                  Fundamentals of Thermodynamics and it's Industrial Applications

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                                                  Crash Analysis using ANSA & LS DYNA

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                                                  Academic Qualification

                                                  B.Tech

                                                  Centurion University of Technology & Management , Bhubaneswar

                                                  02 Aug 2013 - 10 Jul 2017

                                                  12th

                                                  Rotary Public School

                                                  05 Jul 2010 - 10 Jun 2012

                                                  10th

                                                  KENDRIYA VIDYALAYA BARGARH

                                                  04 Apr 2005 - 10 Jun 2010

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