Week 9 Machining with Planer Challenge

OBJECTIVE: To perform explicit dynamics analysis by applying 3 parametric values to the car body's thickness and obtaining the required result in ANSYS.   CASE 1: 0.3 CAR BODY THICKNESS PROCEDURE: Open Ansys Workbench and choose Explicit Dynamics from the toolbox. In the Engineering data, let the material…

OBJECTIVE: To perform explicit dynamics analysis of a bucket and bullet for 3 different nonlinear material and obtain the required result using ANSYS.   CASE 1: Bucket- Aluminium Alloy NL and Bullet- Tantalum PROCEDURE: Open Ansys Workbench and choose Explicit Dynamics from the toolbox. In the Engineering data,…

OBJECTIVE: To perform tension and torsion test on a dogbone component and obtained required results using ANSYS.   CASE 1: TENSION TEST PROCEDURE: Open Ansys Workbench and choose Explicit Dynamics from the toolbox. In the Engineering data, let the material be Steel 1006 from the Explicit Materials. For the geometry,…

OBJECTIVE: To perform explicit dynamics analysis of a cutting tool on a workpiece and find the required output in ANSYS.   CASE 1: Velocity of the Cutting Tool 20000 mm/s  PROCEDURE: Open Ansys Workbench and choose Explicit Dynamics from the toolbox. In the Engineering data, let the material be structural steel and also…

OBJECTIVE: To perform transient structural analysis on a worm gear mechanism rotate the worm so as to get to almost the end of the half-cut and get the required result in ANSYS.   PROCEDURE: Open Ansys Workbench and choose transient structural. In the Engineering data, let the material be structural steel. For…

OBJECTIVE: To perform transient structural analysis on a universal joint with spring for three different given material and obtained the required result using ANSYS.    CASE 1: STRUCTURAL STEEL PROCEDURE: Open Ansys Workbench and choose transient structural. In the Engineering data, let the material be structural…

OBJECTIVE: CASE 1: Frictionless PROCEDURE: Open Ansys Workbench and choose transient structural. In the Engineering data, let the material be structural steel. For the geometry, right-click and import the given "Long_piston_cam.x_t" and open with space claim. Now in the workbench goto Model -> Edit, in the model window…

OBJECTIVE:- To analyze the simulation of bending of iPhone for the given material and find the directional deformation, life and safety factor in ANSYS. Case 1: Simulate the model as it is given in the video PROCEDURE:- Open Ansys Workbench and choose static structural. In the Engineering data, let the material…

OBJECTIVE:- To analyze the simulation of a sphere pressing a plate for the given material and find the required output in ANSYS. PROCEDURE:- Open Ansys Workbench and choose static structural. In the Engineering data, let the material be structural steel and also choose Structural Steel non-linear from General non-linear…

OBJECTIVE:- To analyze the simulation of bending of wire for 3 different non-linear material and find required output in ANSYS CASE 1- Copper Alloy (Non-Linear) PROCEDURE:- Open Ansys Workbench and choose static structural. In the Engineering data, let the material be structural steel and also choose Copper Alloy…

OBJECTIVE- To simulate rolling operation on a workpiece made of copper alloy and find out the required output in ANSYS. PROCEDURE- Open Ansys Workbench and choose static structural. In the Engineering data, let the material be structural steel and also choose Copper Alloy non-linear from General non-linear material with…

OBJECTIVE:- To perform analysis of weld joints for different material of weldments in ANSYS. Case 1.  Stainless Steel: In this case, the material of the plates must also be the same. Use Stainless steel for both weldments and plates. No need to add flux to the weldments. PROCEDURE:- Open Ansys Workbench and choose…

OBJECTIVE:- To perform stress analysis of sheet metal bending for 3 different material of sheet in ANSYS Case 1:Aluminium Alloy 1199, Copper Alloy NL and Magnesium Alloy NL. Find out the Equivalent stress, Equivalent elastic strain and Total Deformation in the Y direction and compare the results for the three materials.…

OBJECTIVE:- To perform a static structural analysis on the Railwheel and Track setup of different bearing load using ANSYS. Case 1: Multiply the bearing load by 5 times and compare the results with the load of 100000 N. Compare the Total Deformation, Equivalent stress and the life under both the loads. PROCEDURE:-…

 OBJECTIVE:- To perform analysis and grid dependency test on bevel gear in ANSYS   Grid dependency test:- It is to investigate how the solution depends on the grid size by running the simulation with refined mesh that is finer the mesh, higher is the accuracy of the result but with additional cost on computation…

OBJECTIVE:- To perform stress analysis of spur gear for three different material in ANSYS OBJECTIVE 1:- Case 1: Using Cast Iron(ductile) as a material, carry out a static structural analysis to find out Equivalent stress, Total deformation and Stress intensity(Learn about what stress intensity is). Find…

OBJECTIVE:- To compare the deformation and stress developed in the plate with holes in ANSYS. Case :1 Design a plate with a hole model similar to what we worked in the class, but with increased thickness. Determine the maximum deformation and stress developed in the model. Plate dimensions: Length=300mmHeight=120mmThickness=30mmCircular…

OBJECTIVE:- To perform a side crash test analysis on the BIW component and obtained required plots for the output requests.  Side crash- BIW Check unit system and either follow [Mg mm s] or [Kg mm ms]. Create an appropriate interface, friction 0.2 and recommended parameters. Make sure of no penetration and intersections.…

OBJECTIVE:- To perform a frontal crash test analysis on the BIW component and obtained required plots for the output requests.  Frontal crash-BIW Check unit system and either follow[Mg mm s] or [Kg mm ms]. Create an appropriate interface, friction 0.2 and recommended parameters. Make sure of no penetrations and…

Objective:- To study different types of contact for the below-mentioned cases using HyperCrash and compare the obtained results and also mesh the bumper. CASE 1: Run the crash tube model as it is. CASE 2: Change the Inacti=6 and run. CASE 3: Create the type 11 contact and run. CASE 4: Remove both notches and remove…

Objective:- To study different material types in Radioss and compare the results. 1. The total number of cycles, Energy error, mass error and simulation time.2. Notice the animation of all 5 and describe the animations in brief on the basis of whether the elements are being deleted or cracked.3. Plot energies…

Objective:- To run crash beam file with and without given parameter and compare the resulting outputs.   CASE 1 1. Using the crash beam file change the run time to 55 ms. Open Hypermesh and import the solver deck file Element_Formulation-Shell-3_assignment_0000.rad. To change the run time, under Entities got…

OBJECTIVE:- To 3D mesh the component according to given criteria and calculate the problem from starter file and edit the engine file.  1. Check the material properties of the rail component and calculate the speed of sound in steel rail. Open Hypermesh and import the solver deck file FIRST_RUN_0000.rad.…

Objective:- To mesh suspension assembly according to the given quality criteria and provide the appropriate connection wherever required. For Tyre And Rim  Other Entities S.No. Quality Criteria Value 1 Target/Average Length 6.5 4 2 Minimum Length 5 2 3 Maximum Length 10 6 4 Skewness 45 45 5 Tet Collapse 0.2 0.2…

Objective- To mesh the instrument panel component according to the quality criteria given and also assign the thickness to the components.   S.No  Quality Criteria  Value  1 Target/Average length   4 2 Minimum Length  2 3 Maximum Length  6 4 Aspect  3 5 Warpage 15 6 Skewness…

Objective:- To change the shape of the component by the morphing technique. Procedure:-  Morphing- The functions of the Morphing menu can be used to efficiently re-shape both FE and/or Geometry based models.  Domain or Box Morphing is preformed via boxes that are created around a particular part or assembly…

Objective:- To implement different types of connections on the rear door FE model. Procedure:- Open Ansa and open the component file via input -> NASTRAN, as the file is in ".nas" type.   To apply bolt connection manually on a region, In the modules -> NASTRAN -> Elements -> RBE2 -> Many nodes…

Objective:- To check geometrical errors and tetra mesh the given component according to the quality criteria. S.No  Quality Criteria  Value  1 Target/Average length   1 2 Minimum Length  0.5 3 Maximum Length  3 4 Tetcollapse 0.2 Procedure:-  Open ANSA and open the component…

Objective:- To mesh the given component according to the quality criteria given and also assign the thickness to the components.   S.No  Quality Criteria  Value  1 Target/Average length   1 2 Minimum Length  0.5 3 Maximum Length  3 4 Aspect  3 5 Warpage 15 6 Skewness 45…

Objective:- To mesh the given component according to the quality criteria given and also assign the thickness to the components. S.No  Quality Criteria  Value  1 Target/Average length   5 2 Minimum Length  2 3 Maximum Length  7 4 Aspect  3 5 Warpage 15 6 Skewness 45 7 Jacobian …

Objective:- To mesh the side door component according to quality criteria and assign thickness. S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2mm 6 Max. Length 6mm 7 Min angle Quad 45 8 Max angle Quad 135 9 Min angle Tria 20 10…

Objective:- To create connectors and attach the various parts of the given model  1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L) 2. Left_Rail_2 & Front_truss_1:- Quad elements 3. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 3…

Objective:- For the given component create 3D mesh according to quality criteria i- Create tetra mesh for a housing model, Element size min.- 2mm, target- 5mm, max.- 7mm and tet collapse 0.15 ii- For the given model create a 3D mesh with 6mm. Procedure:-  i- Housing model Open Hyperworks and import the component via…

Objective:- To mesh the hood component according to quality criteria and assign thickness. S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2mm 6 Max. Length 8mm 7 Min angle Quad 45 8 Max angle Quad 135 9 Min angle Tria 20 10 Max angle…

Objective:- Create 1D elements on the following component with given cross-section and DoF Specification:- a. Rod element:- with only translational DOF and RBE2 link    Cross-Section: BOX- Dimension a= 12 mm, Dimension b=10 mm, Thickness t= 0.75 mm b. Beam element:- with all DOF and RBE3 link   Cross-Section:…

Objective:- To Tetra mesh the intake manifold according to the quality criteria. S.No  Quality Criteria  Value  1 Target/Average length   3 2 Minimum Length  1 3 Maximum Length  5 4 Tetcolapse  0.2 Procedure:- Open ANSA and open the component file which is in ".igs" as provided.…