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Sanjay Raj Kumaravel Esakki

student@skill-lync

Skills Acquired at Skill-Lync :

  • NX-CAD
  • SHEET-METAL-DESIGN
  • BIW-DESIGN
  • CATIA
  • WIRING-HARNESS-DESIGN
  • GD&T-BASICS

Introduction

I am an ambitious and driven Automobile Engineer with a passion for creating innovative and efficient solutions for the automotive industry. I have a Bachelor's degree in Automotive Engineering from a top-tier university. I have excellent problem-solving and communication skills, and I am a team player with the ability to work independently and collaboratively. I am highly organized and have the ability to manage multiple projects simultaneously.

32 Projects

Week 9 - Challenge 1 - Base Bracket Design

Objective:

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17 Oct 2023 05:34 PM IST

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    Week 9 - Challenge 2 - Switch Bezel Design

    Objective:

    Draft analysis report of both the given Class-A surface and the final plastic component solid model with the proper color code of the draft angle in various orientations  

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    17 Oct 2023 05:35 PM IST

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      Week 9 - Challenge 3 - Bumper

      Objective:

      Class A Surface Class B Surface:Class C Surface: Final Part:Closed Surface Body: draft analysis:      

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      17 Oct 2023 05:35 PM IST

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        Week 7 Challenge - Assembly Workbench

        Objective:

        QUICK RETURN MECHANISM: CV JOINT: In this part I have increased the dimension of the Pad1. Because 100mm does not fit/ it cannot be assembled correctly.

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        17 Oct 2023 05:35 PM IST

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          Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)

          Objective:

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          18 Oct 2023 09:23 AM IST

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            Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

            Objective:

            Aim: To create the dog house for the door trim considering the design rule. INTRODUCTION: Dog House This is an engineering feature, which is used in Plastic design. This are the supporting elements. It is used to increase the strength of the product. These are built on the B-surface. Class A Surface The above given figure,…

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            17 Oct 2023 05:29 PM IST

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              Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

              Objective:

              Objective: The main aim of this challenge is to create a solid body of Lower Door Trim by using part design and generative shape design workbench in  CATIA V5. This is created with the help of closed surface and to create Heat stakes and locators considering the design rules. Overview: To begin with this, a tooling axis…

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              17 Oct 2023 05:34 PM IST

              • CATIA
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              Week 11 - Project - A pillar Design with Master Section

              Objective:

              Week 11 - Project - A pillar design with master section AIM: To use the supplied Class-A surface to create the Door Handle Component. To create the tooling axis that satisfies the draft angle requirements for the specified Class-A Surface. To attach the component's B side features. To run the model through the Draft analysis. …

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              25 Nov 2023 02:20 PM IST

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                Week 12- Final project

                Objective:

                Aim: To use the supplied Class-A surface to create the Door Handle Component. To create the tooling axis that satisfies the draft angle requirements for the specified Class-A Surface and to Create thickened part. To attach the component's B side features. To run the model through the Draft analysis.  Creation of parting…

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                23 Dec 2023 06:48 AM IST

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                Hood design-Week 2

                Objective:

                AIM:     To design hood inner panel, outer panel and the necessary reinforcements by following the master section mentioned with the design parameters. INTRODUCTION:     The hinged cover that covers a front-engine vehicle's engine compartment is called a car hood, or "bonnet" in some other languages.…

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                09 Feb 2024 03:47 PM IST

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                Section Modulus calculation and optimization

                Objective:

                AIM:     To determine the hood's section modulus in order to assess its strength and make design adjustments that will improve the hood's bending strength. A structure becomes more resistant to bending the higher its section modulus. SECTION MODULUS:     Section modulus is a geometric property for a…

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                19 Mar 2024 07:22 AM IST

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                  Fender Design

                  Objective:

                  AIM:    To create an car's front fender in accordance with OEM design guidelines by referring to the master section that is provided. INTRODUCTION:      The portion of an automobile, motorbike, or other vehicle body that surrounds a wheel well is referred to as a fender in American English. Its…

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                  02 Apr 2024 05:48 AM IST

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                    Roof Design

                    Objective:

                    AIM:     Designing a roof and related reinforcements from the current style surface is the project's primary goal. To verify the efficiency of roof reinforcement, heat load and snow load calculations will be performed on the affected part of the roof. To evaluate the manufacturability of each reinforcement,…

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                    26 Apr 2024 09:32 AM IST

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                    Design of backdoor

                    Objective:

                    AIM    To design the car's rear door, fabricate the inner door panel, and design all required reinforcements with the Siemens NX CAD Software.1. INTRODUCTION    The primary cargo or storage area of an automobile is called the trunk or boot, and it is typically a hatch in the back of the car. Another…

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                    10 Jun 2024 06:42 AM IST

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                      Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

                      Objective:

                      1. Deutsch DT06-08SAFirst uploading of the connector occurs in the part design work bench.We define the bundle and connector connectivity points.On the cavity and connector connection points are the axis systems positioned.The axis system's orientation is not specific; all the parts must follow a similar orientation.X-Axis…

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                      27 May 2024 10:01 AM IST

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                        Wiring harness routing & packaging Rules Week 3 Challenge

                        Objective:

                        1. P ClampAs a portion file, the provided clip was downloaded and opened.I need to specify the two locations that will serve as the entry and departure points.The next step is to define a plane at the locations.It is necessary to define a foundation plane 2mm or 3mm away from the clip.again, the entering point is defined…

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                        27 May 2024 11:36 AM IST

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                          Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

                          Objective:

                          AIM    To assume the diameters of the harness bundles and route the provided harness arrangement on an electrical workbench. Including a protective covering with a 30 mm end extremity (from the connector end).GIVEN    The following connectors are used in the harness.DT06-2SDT06-4SDT06-6SDT06-08SAGIVEN…

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                          31 May 2024 01:36 PM IST

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                          Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

                          Objective:

                          AIMTo Route the specified harness configuration on the electrical workbench. Then, verify bundle continuity, annotate every connector, look for bundle warnings, generate the CAT part of the harness assembly, and convert it to the .igs format.GIVEN LAYOUTPROCEDUREAcquire the CAD files for the required connectors.Convert…

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                          10 Jun 2024 08:38 AM IST

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                          Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

                          Objective:

                          AIM    To flatten the harness assembly that was finished for the "Week 4 challenge". Ensure that bundle with protective coverings have distinct visuals on the drawing view by placing the flattened view on the drawing sheet.PROCEDUREAcquire the CAD files for the required connectors.Convert the acquired mechanical…

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                          13 Jun 2024 04:44 PM IST

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                          Project 1

                          Objective:

                          AIM    Designing the wiring harness for the specified engine and creating a flattened view design in CATIA V5. By putting into practice the industry best practices covered in this course, such as the application of all packaging regulations in design. Apply protective coverings when necessary.INTRODUCTION …

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                          12 Jul 2024 05:24 AM IST

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                          Project 2

                          Objective:

                          AIMDesigning the wiring harness for the specified car body and creating a flattened view design in CATIA V5. By putting into practice the industry best practices covered in this course, such as the application of all packaging regulations in design. Apply protective coverings when necessary.OBJECTIVEDefine all the mechanical…

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                          13 Jul 2024 06:08 AM IST

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                          Week 3:- BiW Fixture Design Methodologies Challenges

                          Objective:

                          1. What is Design Methodology?    A design methodology is a set of procedure that we must adhere to when creating a design.Purchase Order - After receiving a purchase order from the customer, we begin creating. In essence, it is a signal to begin designing a specific fixture.Customer input - Before we begin the…

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                          03 Aug 2024 03:47 PM IST

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                            Week 14 challenge

                            Objective:

                            OBJECTIVEThe goal is to use Siemens NX CAD's modelling and assembly features to design and assemble the butterfly valve's components. Utilizing a variety of drafting instruments to create the butterfly valve assembly drawing sheets. Recognizing and using the several GD&T symbols for the butterfly valve assembly.INTRODUCTION …

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                            03 Sep 2024 06:12 AM IST

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                            Photo Realistic Rendering

                            Objective:

                            ASSEMBLY AND RENDERING OF AMERICAN CHOPPER1. OBJECTIVE    To use SolidWorks to make a 3D model of the American Chopper. Using SolidWorks, create models of the various chopper subassemblies. To create the finished model, assemble the component parts. To obtain a photorealistic model, render the finished model.2.…

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                            05 Oct 2024 03:48 PM IST

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                            Week 4:- Pin Unit Design Challenge

                            Objective:

                            PIN UNIT DESIGNAIMTo create the retractable and fixed pin units needed to locate a BIW panel in a fixture.INTRODUCTIONFixed Pin UnitIn order to locate the automobile panel during any operation, a fixture uses fixed pin units.Retractable Pin UnitThe opposite of a fixed unit that can be moved up and down a specific distance…

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                            01 Nov 2024 06:14 AM IST

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                            Week 5:- Rest Unit & Clamp Unit Design Challenge

                            Objective:

                            AIM    The goal is to provide two distinct rest units and three distinct power clamp units for the specified automobile panel, each with a different riser, blade, and clamp arm.INTRODUCTION    A clamp unit is a tool used to hold a part securely in the assembly. It keeps the assembly from moving around…

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                            30 Nov 2024 03:45 PM IST

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                            Radar Mast & Final Assembly of Yacht

                            Objective:

                            FINAL ASSEMBLY OF YACHT1. OBJECTIVE    To use SolidWorks to create a realistic and fully integrated yacht model by designing and assembling every component of the yacht, including the radar mast, hull, garage door, seating, superstructure, propeller, and radar system.2. INTRODUCTION    In this project,…

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                            12 Dec 2024 06:52 AM IST

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                            FINAL INDEPENDENT PROJECT

                            Objective:

                            Design and Assembly of a V6 Engine Model Using SolidWorks1. OBJECTIVETo design and assemble every part of a V6 engine, including the engine block, cylinder head, pistons, crankshaft, camshaft, timing system, and intake manifold, using SolidWorks to produce a realistic and detailed model.2. INTRODUCTIONIn order to produce…

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                            22 Dec 2024 08:41 AM IST

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                            Week 6:- Clamp Unit & Pin-Clamp Unit Design Challenge

                            Objective:

                            DESIGN OF CLAMP UNIT & PIN-CLAMP UNITOBJECTIVE    To design three types of Swivel Clamp units and one Pin-Clamp unit, each featuring different risers, blades, and clamp arms, while ensuring the cylinder stroke remains at 100mm.ABSTRACT    In the automotive industry, multiple processes are involved…

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                            22 Jan 2025 06:58 AM IST

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                            Week 7:- Base Unit Design Challenges 1

                            Objective:

                            1. What is the Base Unit? What are the typical parts of the Base Unit?All of the tool's other units, such as the clamp, pin, rest, and other units, are mounted to the base unit.Additionally, additional tool components such as a pneumatic valve box and a trunking cable path will be installed on a base unit.Fundamentals…

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                            29 Jan 2025 05:47 AM IST

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                              Week 8:- 3D Finishing - Challenges 1

                              Objective:

                              3D FINISHING OF BIW FIXTURE1. What do you understand about the 3D finish process?The term "3D finish process" refers to completing the design and preparing it for final simulation and 2D details.The fundamental guidelines for 3D finishing are as follows: To guarantee that all of the units can be assembled easily,…

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                              09 Mar 2025 07:23 AM IST

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                                Week 7- Base Unit Design Challenges 2

                                Objective:

                                BASE UNIT DESIGNAIM    Design a base unit for the units made for the aforementioned challenges, including all the Weldments for the specified car panel. Create the entire fixture assembly using the units that were created for the earlier challenges. Verify that the 3-2-1 concept is fully applied to each of the…

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                                13 Mar 2025 05:14 AM IST

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                                Showing 1 of 32 projects

                                5 Course Certificates

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                                Automotive Plastic Design using CATIA V5

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                                Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                Automotive Wiring Harness using CATIA V5

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                                Geometric Dimensioning and Tolerancing

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                                Engineering Fundamentals - Design Domain

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                                Academic Qualification

                                B.E

                                Bannari Amman Institute of Technology

                                16 Jul 2019 - 11 Jun 2023

                                12th

                                Vikas Vidyalaya Matriculation Higher Secondary School

                                17 Apr 2018 - 21 May 2019

                                10th

                                The Frontline Academy Matriculation Hr. Sec. School

                                12 Apr 2016 - 23 May 2017

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