Week 9 - Challenge 1 - Base Bracket Design

BASE UNIT DESIGNAIM    Design a base unit for the units made for the aforementioned challenges, including all the Weldments for the specified car panel. Create the entire fixture assembly using the units that were created for the earlier challenges. Verify that the 3-2-1 concept is fully applied to each of the…

3D FINISHING OF BIW FIXTURE1. What do you understand about the 3D finish process?The term "3D finish process" refers to completing the design and preparing it for final simulation and 2D details.The fundamental guidelines for 3D finishing are as follows: To guarantee that all of the units can be assembled easily,…

1. What is the Base Unit? What are the typical parts of the Base Unit?All of the tool's other units, such as the clamp, pin, rest, and other units, are mounted to the base unit.Additionally, additional tool components such as a pneumatic valve box and a trunking cable path will be installed on a base unit.Fundamentals…

DESIGN OF CLAMP UNIT & PIN-CLAMP UNITOBJECTIVE    To design three types of Swivel Clamp units and one Pin-Clamp unit, each featuring different risers, blades, and clamp arms, while ensuring the cylinder stroke remains at 100mm.ABSTRACT    In the automotive industry, multiple processes are involved…

Design and Assembly of a V6 Engine Model Using SolidWorks1. OBJECTIVETo design and assemble every part of a V6 engine, including the engine block, cylinder head, pistons, crankshaft, camshaft, timing system, and intake manifold, using SolidWorks to produce a realistic and detailed model.2. INTRODUCTIONIn order to produce…

FINAL ASSEMBLY OF YACHT1. OBJECTIVE    To use SolidWorks to create a realistic and fully integrated yacht model by designing and assembling every component of the yacht, including the radar mast, hull, garage door, seating, superstructure, propeller, and radar system.2. INTRODUCTION    In this project,…

AIM    The goal is to provide two distinct rest units and three distinct power clamp units for the specified automobile panel, each with a different riser, blade, and clamp arm.INTRODUCTION    A clamp unit is a tool used to hold a part securely in the assembly. It keeps the assembly from moving around…

PIN UNIT DESIGNAIMTo create the retractable and fixed pin units needed to locate a BIW panel in a fixture.INTRODUCTIONFixed Pin UnitIn order to locate the automobile panel during any operation, a fixture uses fixed pin units.Retractable Pin UnitThe opposite of a fixed unit that can be moved up and down a specific distance…

ASSEMBLY AND RENDERING OF AMERICAN CHOPPER1. OBJECTIVE    To use SolidWorks to make a 3D model of the American Chopper. Using SolidWorks, create models of the various chopper subassemblies. To create the finished model, assemble the component parts. To obtain a photorealistic model, render the finished model.2.…

OBJECTIVEThe goal is to use Siemens NX CAD's modelling and assembly features to design and assemble the butterfly valve's components. Utilizing a variety of drafting instruments to create the butterfly valve assembly drawing sheets. Recognizing and using the several GD&T symbols for the butterfly valve assembly.INTRODUCTION …

1. What is Design Methodology?    A design methodology is a set of procedure that we must adhere to when creating a design.Purchase Order - After receiving a purchase order from the customer, we begin creating. In essence, it is a signal to begin designing a specific fixture.Customer input - Before we begin the…

AIMDesigning the wiring harness for the specified car body and creating a flattened view design in CATIA V5. By putting into practice the industry best practices covered in this course, such as the application of all packaging regulations in design. Apply protective coverings when necessary.OBJECTIVEDefine all the mechanical…

AIM    Designing the wiring harness for the specified engine and creating a flattened view design in CATIA V5. By putting into practice the industry best practices covered in this course, such as the application of all packaging regulations in design. Apply protective coverings when necessary.INTRODUCTION …

AIM    To flatten the harness assembly that was finished for the "Week 4 challenge". Ensure that bundle with protective coverings have distinct visuals on the drawing view by placing the flattened view on the drawing sheet.PROCEDUREAcquire the CAD files for the required connectors.Convert the acquired mechanical…

AIMTo Route the specified harness configuration on the electrical workbench. Then, verify bundle continuity, annotate every connector, look for bundle warnings, generate the CAT part of the harness assembly, and convert it to the .igs format.GIVEN LAYOUTPROCEDUREAcquire the CAD files for the required connectors.Convert…

AIM    To design the car's rear door, fabricate the inner door panel, and design all required reinforcements with the Siemens NX CAD Software.1. INTRODUCTION    The primary cargo or storage area of an automobile is called the trunk or boot, and it is typically a hatch in the back of the car. Another…

AIM    To assume the diameters of the harness bundles and route the provided harness arrangement on an electrical workbench. Including a protective covering with a 30 mm end extremity (from the connector end).GIVEN    The following connectors are used in the harness.DT06-2SDT06-4SDT06-6SDT06-08SAGIVEN…

1. P ClampAs a portion file, the provided clip was downloaded and opened.I need to specify the two locations that will serve as the entry and departure points.The next step is to define a plane at the locations.It is necessary to define a foundation plane 2mm or 3mm away from the clip.again, the entering point is defined…

1. Deutsch DT06-08SAFirst uploading of the connector occurs in the part design work bench.We define the bundle and connector connectivity points.On the cavity and connector connection points are the axis systems positioned.The axis system's orientation is not specific; all the parts must follow a similar orientation.X-Axis…

AIM:     Designing a roof and related reinforcements from the current style surface is the project's primary goal. To verify the efficiency of roof reinforcement, heat load and snow load calculations will be performed on the affected part of the roof. To evaluate the manufacturability of each reinforcement,…

AIM:    To create an car's front fender in accordance with OEM design guidelines by referring to the master section that is provided. INTRODUCTION:      The portion of an automobile, motorbike, or other vehicle body that surrounds a wheel well is referred to as a fender in American English. Its…

AIM:     To determine the hood's section modulus in order to assess its strength and make design adjustments that will improve the hood's bending strength. A structure becomes more resistant to bending the higher its section modulus. SECTION MODULUS:     Section modulus is a geometric property for a…

AIM:     To design hood inner panel, outer panel and the necessary reinforcements by following the master section mentioned with the design parameters. INTRODUCTION:     The hinged cover that covers a front-engine vehicle's engine compartment is called a car hood, or "bonnet" in some other languages.…

Aim: To use the supplied Class-A surface to create the Door Handle Component. To create the tooling axis that satisfies the draft angle requirements for the specified Class-A Surface and to Create thickened part. To attach the component's B side features. To run the model through the Draft analysis.  Creation of parting…

Week 11 - Project - A pillar design with master section AIM: To use the supplied Class-A surface to create the Door Handle Component. To create the tooling axis that satisfies the draft angle requirements for the specified Class-A Surface. To attach the component's B side features. To run the model through the Draft analysis. …

QUICK RETURN MECHANISM: CV JOINT: In this part I have increased the dimension of the Pad1. Because 100mm does not fit/ it cannot be assembled correctly.

Class A Surface Class B Surface:Class C Surface: Final Part:Closed Surface Body: draft analysis:      

Draft analysis report of both the given Class-A surface and the final plastic component solid model with the proper color code of the draft angle in various orientations  

Objective: The main aim of this challenge is to create a solid body of Lower Door Trim by using part design and generative shape design workbench in  CATIA V5. This is created with the help of closed surface and to create Heat stakes and locators considering the design rules. Overview: To begin with this, a tooling axis…

Aim: To create the dog house for the door trim considering the design rule. INTRODUCTION: Dog House This is an engineering feature, which is used in Plastic design. This are the supporting elements. It is used to increase the strength of the product. These are built on the B-surface. Class A Surface The above given figure,…