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Dinesh kumar Sundar

Aspiring engineer

Skills Acquired at Skill-Lync :

  • FEA
  • HYPER-MESH
  • RADIOSS
  • CRASH-WORTHINESS
  • STRUCTURAL-MESHING
  • SHEET-METAL-MESHING
  • LS-DYNA
  • ANSA

Introduction

Pursued Mechanical Engineering at St. Joseph's Institute of Technology with hands-on one year experience in the Automobile industry at Renault Nissan Automobile India Private Limited.

39 Projects

3D Meshing and Engine simulation

Objective:

Aim To calculate Speed, Time, and TFreq on the given engine file To perform 3D meshing Check the material properties of the rail component and calculate the speed of sound in steel rail  `Delta t` = L/C => L/ `sqrt (E/ rho)``E`= 210000 `(g)/(mm^2)` `rho` = 0.0078 `(g) / (mm^3)` `rho` = `sqrt(210000/0.0078`C…

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14 Dec 2020 06:44 AM IST

  • RADIOSS
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Reducing the simulation error

Objective:

Aim: To compare the results with normal and suggested shell parameters  Procedure: Import the file from the existing location using Hyperworks > User profile RADIOSS > Import Solver Deck As given in the questions change the run time and select the animation step between 25 - 60Given run time = 55msAnimation…

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29 Oct 2020 12:38 PM IST

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Failure mechanism of material cards under Impact loading

Objective:

AIM:To simulate, compare and interpret the cases of a given model PROCEDURE:Open the given model FAILURE_JOHNSON_0000 from the existing location Run the simulation and plot the graph corresponding to the case The default model sums-up with properties as given below  CASE 1 Run the model as…

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05 Nov 2020 01:11 PM IST

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    Interface analysis of Crash-tube and Meshing Bumper-assembly

    Objective:

    OBJECTIVE: Create the mesh for Bumper assembly, mesh size 6mmAnalysis of crash tube by varying cases and plot the result  PROCEDURE: Bumper Assembly - The given model provides with a lot of constraints    Clear the free edges by aligning, trim & delete the surface components subsequently …

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    17 Nov 2020 04:29 AM IST

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      Frontal crash BIW

      Objective:

      OBJECTIVETo apply the given condition and plot the energy errors PROCEDURE Check unit system and either follow[Mg mm s] or [Kg mm ms]:The given model is recommended with a Kg mm ms unit system, if not change it through notepad without a change in spacing   Create an appropriate interface, friction 0.2, and recommended…

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      02 Dec 2020 11:20 AM IST

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        Side crash BIW

        Objective:

        OBJECTIVETo apply the given condition and plot the energy errors PROCEDURECheck unit system and either follow[Mg mm s] or [Kg mm ms] :The given model is recommended with a Kg mm ms unit system. If not, change it in notepad without line spacing Create an appropriate interface, friction 0.2, and recommended parameters :To…

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        08 Dec 2020 09:01 AM IST

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          Week 4- Challenge

          Objective:

          OBJECTIVETo create 1D elements on the following component with given cross-section and DOF PROCEDURECreate Beam section collectors in an order to determine the property card Select as HyperBeam View and create from standard section accordingly, required from the hypermesh and optistruct To create a Rod element…

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          18 Dec 2020 02:34 PM IST

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            Week 6- Challenge

            Objective:

            OBJECTIVETo mesh the component and achieve the given quality criteriaPROCEDUREImport the model as it is .STEP fileCheck the components to perform the easiest meshing After importing, delete the entire solids displayed on the model  Once deleting the solids, create a Middle surface individually to perform meshing …

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            29 Dec 2020 08:47 AM IST

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              Week 3- Challenge

              Objective:

              OBJECTIVETo create a simple bracket 2D drawingTo Mesh the Rear truss component To extract the FE model  PROCEDURE 2D Drawing :Create a node as required in the frontal view Diagram  Create an additional node, once created a node as an originCreate an isometric positional node using the diagram and join…

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              07 Jan 2021 07:51 AM IST

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                Week 5- Challenge

                Objective:

                OBJECTIVEClean up the Geometry of the following component PROCEDUREImport the geometry as it remains .STEP format  To clean the geometry by removing free edges, separate the free edges by visualization toolbarSelect view as Free edge, change geometry color mode By Topo, and as Wireframe geometry  From Quick…

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                07 Jan 2021 07:52 AM IST

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                  Roof crash BIW

                  Objective:

                  OBJECTIVETo apply the given condition and plot the energy errors PROCEDURE Import: Car, Impactor   Transforms - Rotations:Rotate a given impact on the following axis condition Open Tool > Rotate, select the following nodes (Impactor), global axis, base point, and enter the angle Transforms -…

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                  07 Jan 2021 07:59 AM IST

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                    Week 7- Challenge

                    Objective:

                    OBJECTIVETo mesh the component and accomplish the given quality criteria PROCEDUREAfter import, delete the unwanted components suitably To create a mid-surface using the Surface offset method, create a new componentMeasure the thickness of the component by two points, press F4 Surface edit or shift+F9 > Offset,…

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                    29 Jan 2021 08:41 AM IST

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                      Week 8-Challenge

                      Objective:

                      Objective:To perform 3D meshing for given components with quality criteria as Target size (5mm), min/max (2mm/7mm), Tet collapse (0.15) Procedure:We can perform 3D meshing either by 2D Automesh (trias) `rarr` 3D Tetra mesh, Imported model `rarr` Utility quick Tetra mesh HOUSING  Import the file model…

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                      28 Jan 2021 06:25 AM IST

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                        Week 9-Challenge

                        Objective:

                        Objective:To Mesh the given component with a target size of 5mmCreate a connector and attach the various parts of the given model  Procedure: Import the model from the existing location  2D meshing is performed on the entire model to provide the connectors  CONNECTORS Seam-Quad(angled+capped+L) Un-hide…

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                        29 Jan 2021 08:10 AM IST

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                          Week 10- Challenge

                          Objective:

                          Objective:To perform Batch-meshing on the following components with the given criteriaTo assign the non-linear material property Steel to them. Procedure:Meshing  Import the geometry from the existing location as .IGES format  Duplicate the existing component to perform batch meshing. Delete the solids from the…

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                          01 Feb 2021 10:39 AM IST

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                            Week 11- Challenge

                            Objective:

                            Objective:To achieve morphing for a given component regarding side body to the desired shape Procedure: Import the model from the existing file location to achieve the morphing method, File `rarr` Open `rarr` Model (existing location) Morphing can be done by tracing the surface component. The given model doesn't…

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                            01 Feb 2021 10:46 AM IST

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                              Week 12:Project-1-Meshing of Door Inner Panel Challenge

                              Objective:

                              Objective:To mesh and assign thickness to the following components with quality criteria Procedure: Import the model from the existing file location to accomplish meshing, File → Open → Model (existing location) Organizing Divide the component into four different to perform meshing and thickness by masking the…

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                              13 Feb 2021 07:57 AM IST

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                                Week 12:Project 2-Meshing of Rear Wheel Holder challenge

                                Objective:

                                Objective:To mesh and assign a thickness to the following components with quality criteria Procedure: Import the model from the file location to accomplish meshing, File → Open → Model (existing location) Geometry clean-up Using the selector option determine the selective parent component to progress meshing.…

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                                13 Feb 2021 11:02 AM IST

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                                  Week - 1 - Consistency of Units

                                  Objective:

                                  Objective:To write the given measurements in the above different system of units. Also, discuss the conversion factors Procedure:In terms of physics, SI units of the quantities are categorized into two types specifically Fundamental quantities (Base) Derived quantities Assigned units Mass 1kg Length 1m Time 1s Force 1N…

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                                  24 Feb 2021 05:57 AM IST

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                                    Week - 2 - Explicit and Implicit Analysis

                                    Objective:

                                    Objective:To solve Explicit and Implicit Methods using this given equation `f(u) = u^3+9u^2+4u`Contrive the values with a residual tolerance of `10^2` Explicit Method vs Implicit MethodExplicit analysis works in a way, that we don’t have to converge each step. There are no convergence criteria to check…

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                                    01 Mar 2021 06:29 AM IST

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                                      Week - 3 Drop test Challenge

                                      Objective:

                                      Objective:To Perform the Drop Test Simulation using the Initial velocity and Boundary entity Procedure:The given model consists of two parts i.e, Mobile phone and Floor (Meshed). Few major keywords are provided to progress with the simulation method without any failMaterial For mobile phone, we are assigning Aluminum properties …

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                                      11 Mar 2021 02:04 PM IST

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                                        Week - 4 - Crash Box Simulation

                                        Objective:

                                        Objective:To perform Crash Box Simulation with respected data and to plot the deliverables  Procedure:The given model consists of two parts i.e, Crash box(Meshed). Few major keywords need to implement to progress with the simulation method without any fail Rigid wall For an infinite wall, create Rigidwall using Create…

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                                        15 Mar 2021 01:26 PM IST

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                                          Week - 5 - Modelling Spotwelds

                                          Objective:

                                          Objective:To model the spot-weld for the given assembly parts using beam and solid elements. Furthermore to perform a crash test analysis with given properties Procedure: Import the keyword file from the existed location. The given model consists of two shell parts (meshed) The unit system we're going to use is gm, mm,…

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                                          22 Mar 2021 08:13 AM IST

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                                            Week-6 Calculate the Stretch Ratio by comparing the ELFORM (-2,-1,1,2) with Ogden_Material Model.

                                            Objective:

                                            Aim:To perform the simulation using ELFORM- 1,2,-1,-2 and calculate a stretch ratio Objective: To Create a block of 10mmx10mmx10mm dimension with 10 elements for each direction and use the material card attached (Ogden_Material.k) with given properties Use appropriate boundary conditions to simulate tensile behavior…

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                                            27 Mar 2021 02:49 PM IST

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                                            Week-7 Head Impact

                                            Objective:

                                            Aim:To perform the Head Impact Simulation and calculate the HIC value for the following cases Objective: The impact simulation of a simple head against the rigid wall The impact simulation of the head form provided with the rigid wall The impact simulation of the head form with the given meshed hood   Pedestrian…

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                                            30 Mar 2021 10:19 AM IST

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                                            Week - 8 Mass Scaling

                                            Objective:

                                            Aim: To perform the simulation by reducing and stabilizing the runtime with the help of mass-scale factor Objective: To understand the motive of a computing time with and without a mass-scale factor  By ensuring the stability of mass scaling at 8%  Comparing implicit vs explicit runtime Mass scaling In an explicit…

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                                            08 Apr 2021 05:37 AM IST

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                                            Week - 9 Material Modeling from Raw Data

                                            Objective:

                                            Aim: To perform the simulation and validate the curve as shown in the figure Objective: Using the given video link, extract the data from the figure, and used it for validation Create a material model for the Dogbone specimen using the diagram of the true stress-strain curve (graphite iron) From the above condition simulate…

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                                            12 Apr 2021 06:17 AM IST

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                                            Week - 10 Hyperelastic Material Models

                                            Objective:

                                            Aim: To perform the simulation and validate the curve as shown in the figure Objective: To calculate and compare the Mooney Rivlin, Ogden material constants using stress-strain data by 100 percent strain From the above condition simulate and validate the material model using MPa(mm/ms) Finally, compare the d3hsp file from…

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                                            22 Apr 2021 10:28 AM IST

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                                            week-11 Joint creation and Demonstration

                                            Objective:

                                            Aim: To perform and demonstrate spherical, revolute, cylindrical, and translational joints between two rigid and deformable  Objective: Describe the types of joints like spherical, revolute, cylindrical & translational joints For all the joints simulate with rigid & deformable material respectively Procedure:…

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                                            23 Apr 2021 04:44 PM IST

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                                            Bird Strike - Project - 2

                                            Objective:

                                            Aim: To perform and simulate the non-linear case of Birdstrike in Aero-engine using explicit analysis in LS-Dyna Objective:  The FE model consists of 4 parts that need to be separated and save part-wise. The suitable material is created and saved in a subfolder The node number, element number, and part number are…

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                                            27 Apr 2021 09:07 AM IST

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                                            Week 3 - 2D meshing for sheet metal

                                            Objective:

                                            Aim: To Create meshing for the vehicle hood by cleaning geometry errors and making midsurface using ANSA Objective: The objective of this project is to perform preprocessing i.e. geometry cleanup, mid surface extraction, and 2D shell meshing for the hood component of a car After meshing, component thickness and material…

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                                            28 Jun 2021 06:39 AM IST

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                                            Week - 4 - 2D meshing for Plastic components

                                            Objective:

                                            Aim: To Create meshing for the Bottle Cap Model by cleaning geometry errors and making midsurface using ANSA Objective: The objective of this project is to perform preprocessing i.e. geometry cleanup, mid surface extraction, and 2D shell meshing for the plastic bottle capAfter meshing, component thickness and material…

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                                            28 Jun 2021 09:54 AM IST

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                                            Week- 5 - Solid meshing

                                            Objective:

                                            Aim:  For the given rearview mirror model, apply structured (Ortho Tria & Tria) and unstructured (Tetra rapid or Tetra FEM) mesh accordingly Objective: To perform Tetra - Mesh for the Rearview mirror with the quality parameters as given below S.No  Quality Criteria  Value  1 Target/Average length  …

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                                            28 Jun 2021 01:21 PM IST

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                                            Week 6 - Creating connection for Rear door

                                            Objective:

                                            Aim:  To create and implement the proper connections for the given meshed model (Rear door model) Introduction: The way that some parts of an assembly are connected with each other can be a great factor of influence on the models’ behavior. For this reason, an optimization of the connection type or pattern offers…

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                                            29 Jun 2021 07:03 AM IST

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                                              Week - 8 - Morphing

                                              Objective:

                                              Aim: To perform morphing for the given component and to increase the Height of the Dog houses and Ribs Introduction: ANSA encompasses a full-fledged Morphing menu that is completely integrated with ANSA's interface and doesn't require any additional module installations or licenses. The functions…

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                                              30 Jun 2021 09:14 AM IST

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                                              Project 1 - 2D meshing on the instrumental Panel

                                              Objective:

                                              AIM:  To check for the geometrical errors and mesh with the given element quality criteria To assign the thickness after meshing the component without fail S.No  Quality Criteria  Value  1 Target/Average length   4 2 Minimum Length  2 3 Maximum Length  6 4 Aspect  3 5 Warpage 15 6 Skewness 45 7 Jacobian  0.7 8 Minimum…

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                                              01 Jul 2021 09:28 AM IST

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                                              Project - 2 - Meshing on the suspension Assembly

                                              Objective:

                                              Aim:  To mesh the given Rear Suspension Assemble model based on quality Abstract:  In this project, I have taken a half section of a car rear suspension system where I will perform meshing on different components with 3D, 2D & 1D elements. Also, I will implement the connections to the areas required. The components with…

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                                              01 Jul 2021 11:26 AM IST

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                                              Matlab program to calculate drag force against a cyclist

                                              Objective:

                                              Aim: To Write  and execute a Matlab program to calculate drag force against a cyclist Drag-forceA drag force is the resistance force caused by the motion of a body through a fluid, such as water or air. A drag force acts opposite to the direction of the oncoming flow velocity. This is the relative velocity between…

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                                              13 Aug 2021 10:28 AM IST

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                                                Matlab program to execute Robotic arm simulation

                                                Objective:

                                                Aim: To write and execute a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm Procedure: %Program for running a 2R Robotic forward kinematics arm with manipulator(Animation) clear all close all clc %Inputs %l1, l2 - Length, thetas l1 = 1; l2 = 0.5; theta1 = linspace(0,90,10); theta2 = linspace(0,90,10);…

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                                                13 Aug 2021 01:02 PM IST

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                                                  4 Course Certificates

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                                                  Crashworthiness Analysis using HyperMesh and Radioss

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                                                  HyperMesh for FEA Plastic and Sheet Metal Applications

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                                                  LS-DYNA for Structural Mechanics/FEA

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                                                  Preprocessor for Structural Analysis using ANSA

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                                                  Academic Qualification

                                                  B.E

                                                  St.Joseph's Institute of Technology

                                                  30 Jul 2014 - 10 May 2018

                                                  12th

                                                  St. James Matriculation Higher Secondary School

                                                  04 Jun 2012 - 15 Apr 2014

                                                  10th

                                                  St. James Matriculation Higher Secondary School

                                                  05 Jun 2000 - 20 Apr 2012

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