Week 8 - Challenge 1 - Base Bracket Design Inputs: Class A Surface of the Base Bracket. Thickness of Plastic Part - 2.5 mm.   Screenshots of the Draft analysis report for both the given Class-A surface and the final plastic component: Class A Surface Draft Analysis Report: Here below 3 various face angle verfied images…

 Creating the Switch Bezel Plastic component through the given Class-A surface. 1] DRAFT ANALYSIS For molded or cast parts, the draft angle is the amount of taper perpendicular to the parting line. It is measurable in degrees. Because plastic shrinks and sticks on molding surfaces as it cools, we draft the walls of…

Inputs: Class A Surface of the Bumper (STEP Used). Thickness of Plastic Part - 3 mm.   Screenshots of the Draft analysis report for both the given Class-A surface and the final plastic component: Class A Surface Draft Analysis Report: In is given class A surface dont have any below 3 Dgree draft or any other negative…

1] DRAFT ANALYSIS For molded or cast parts, the draft angle is the amount of taper perpendicular to the parting line. It is measurable in degrees. Because plastic shrinks and sticks on molding surfaces as it cools, we draft the walls of the plastic part so that it ejects or breaks free from the molding surfaces more easily…

Aim:  Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis.   OBJECTIVES: To create the class B and class C surfaces from the given class A surface. To form a solid geometry by combining…

Week 10 - Challenge 3 - Door Trim Lower with Engineering Features   DOOR APPLIQUE STEP FILE USED   THICKNESS 2.5mm, Aim: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements…

QUICK RETURN MOTION MECHANISM: BODY-1 : BODY-2: BODY-3: BODY-4: BODY-5: Final body: Tree: CV JOINT: BODY 1: BODY 2:  BODY 3:  Final body: Tree: conclusion: The following things are attached in the zip file below: Quick Return Mechanism - Individual Parts  and Assembly. Quick Return Mechanism- 2D drawing…

Pillars of automobile: The structure of an automobile body is just the same as that of a house. It has similar components, including the roof, pillars, and floor. The car pillar in the vehicle stands in the near-vertical position, which supports the vehicle’s roof. However, the A-pillar and the D pillar…

 PLASTIC DESIGN - DOOR TRIM PANEL, Aim: To create a CAD model as per OEM standards from the below inputs, Class A surface Nominal thickness : Master sections Attachment strategy Software Used: Catia V5.                                 …

Automotive Sheet Metal Design using Siemens NX CAD - Challenge-1 Benchmarking: Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai…

Underbody Coating:                                                                                       …

HOOD:           The Hood is the hinged cover over the engine of the vehicle. Hoods can open to allow access to the engine compartment, or trunk on rear-engine and some mid-engine vehicles for maintenance and repair also to cover the engine compartment and give…

Report On Section Modulus Calculation and optimization Of Hood OBJECTIVE: The aim of the project is to find the section modulus using the formula S=I/Y of the designed hood and optimize it to get an improved section modulus by making necessary changes for analyzing its strength and also optimizing the design to see…

Fender Design - Wheel Arch Challenge   Scope: We have going to evaluate the Wheel Arch gap at required points for the given Wheel Arch Part file bodys with respect to European standard then confirming wthether the provided fender getting pass or fail. Fender - Wheel Arch Fender is the side closing component…

FENDER: Fender is the part of an automobile that frames the wheel well.The primary purpose is to prevent the sand, mud,rocks,liquids and other road spray from being thrown into the air by the rotating tire.The automobile contains four fenders which covers four wheels. It is an aesthetic component/part of a car that frames…

Introduction: Roof is an integral part of the car or any automobile because the passangers requires a shield which protects them from varying weather conditions. The passangers sort to automobiles like cars for the comfort it offers during travelling from one place to another .  Designing of Roof: The starting point of…

AIM:                Using the provided styling surface to come up with a back door and using appropriate design methodologies and make the necessary reinforcements and emboss.   Backdoor:              Backdoor is the part of a vehicle which is mounted on the rear side of a car. It helps in covering the luggage area with…

OBJECTIVE: Define the given connectors & Connector clip cad data as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties of Connectors & Clip. Introduction: A connector is a device(or more precisely, a mating pair of devices, often a plug and a socket) for connecting together…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. https://drive.google.com/file/d/1cL9NiCnMl1I0SGlRESUZwdjSP5_9eAlb/view?usp=sharing P clamp Note: if you face any issue with point definition, point selection, Right-click on the…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, 1.Check the bundle Continuity. Add snap of result in submission 2.Add annotation to all connectors. Make an assumptions for annotations like connect 1 ,…

 Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download connector 3D data…

Q1. Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. Answer: 1.DT06-2S • Create midpoint on the contact face which will be normal to wire bundle insertion.  •Create Axis System with respect…

  Project 1 Statement of assignment:   Route the Wiring harness on Given Engine and Prepare flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   Available connector…

  Route the Wiring harness on Given car body(Backdoor) and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   Answer:       Back Door Harness Assembly…

INTRODUCTION In this project we learn about the American Chopper bike Design and Assembly with the help of Solidworks 2022. In this first we learn commands after that using this commands we draw the sketch of part with the accurate dimension. After completing all part we assemble the American chopper. Then we add the lights,…

  Objective : To design individual parts of the yacht with fully defined sketches and appropriate appearances. To assemble all the individual parts of the yacht model by assigning suitable constraints. To render the yacht model by adding appearances, decals, lights, cameras, and background scenes. Softwares Used…

  MOLD DESIGN & SLIDERS CREATION FOR DOOR BEZEL USING SOLIDWORKS In this report mould design and creation of sliders for car door bezel was done by creating each individual part in assembly workbench following step by step process to attain best results. As there was the necessity of the sliders for the model,…

  MOLD DESIGN, SLIDERS & EJECTION PINS CREATION FOR TABLE FAN BASE USING SOLIDWORKS In this report mould design, creation of ejection pins and sliders for table fan base was done by creating each individual part in assembly workbench following step by step process to attain best results. As there was the necessity…

  MOLD DESIGN, SLIDER & INSERTS CREATION FOR CPU FAN CASE USING SOLIDWORKS  In this report mould design and creation of sliders for CPU fan case was done by creating each individual part in assembly workbench following step by step process to attain best results.  As there was the…

  MOLD DESIGN, SLIDER, INSERTS, EJECTION SYSTEM with ejector pins and plates, runner and gate system, air vents and cooling channels CREATION FOR PLASTIC KNOB USING SOLIDWORKS:  In this report mould design and creation of sliders for Plastic Knob was done by creating…

Project 2 CPU FAN BEZEL MOLD DESIGN USING SOLIDWORKS:- Component: OBJECTIVE:- To create mould for CPU fan Bezel using Solidworks having sliders, ejectors, air vents, cooling channels & all required features. INTRODUCTION:- Injection moulding involves heating & injecting the plastic material under…

NOTE: Answers for above questions is submitted as PPT in the answer box below.      

Note: Please refer the PPT with answers for above questions which is submitted in the answer box below.  

Note: Please refer the PPT with answers for above questions which is submitted in the answer box below.            

OBJECTIVE: To design 2 different types of fixed pin unit with different pins, riser, blade & block and 2 different types of retractable pin unit with different pins, riser, blade, cylinder & block. SOFTWARE USED: CATIA V5 FORMULA & CALCULATION: Formula to calculate the length of the screw, Length of the screw…

FORMULA 1 DESIGN CONSIDERING LATEST NORMS AND AERODYNAMIC FEATURES: BLUEPRINTS: MONOCOQUE: The foundational structure or chassis of a Formula 1 car comprises three key components: the Carbon Fiber Monocoque, Engine Block, and Transmission Enclosure. All other parts and elements are affixed to this central…

  TITLE:- Design Of Boeing 747-8 using Solidworks. OBJECTIVE:- The main objective of this project is to make individual part models of the Boeing-747 and then Assembling it in an assembly file. INTRODUCTION:- This Plane is developed by Boeing Commercial Airplanes, and it is the latest version of the…

  Design of Rest Unit & Clamp Unit Objective:   To understand and design 2 different types of Rest Units for the given Car Panel. To understand and design 3 different types of Power Clamp Unit with different Riser, Blade and Clamp Arm for the given Car Panel. Introduction: Rest Unit: Rest unit is…

OBJECTIVE: To design 3 types of Swivel Clamp unit and 1 Pin-Clamp unit with different Riser, Blade and Clamp arm while maintaining the stroke of cylinder as 100mm. INPUT: FUNDAMENTALS:   3-2-1 principle: Our ultimate intention for using the pin unit is to fix the workpiece so that it does not deviate from the…

  BASE UNIT:- The base unit is one of the main units in a BIW Fixture. A Base unit provides the platform to mount all the other units like rest units, clamp units and pin units, etc. The base unit also mounts the components like Valve Bank, Junction Box, Eye Bolts, trunking cable path, et The typical parts of the…

1. What do you understand by the 3D finish process? 1. 3D finish process is the process in which finishing of fixture is done means making fixture ready for final 2D detailing and simulation. Steps followed while doing 3D finish: •Holes concentricity and hole sizes should be ensured. •Gaps or clearance is maintained…

Objective: 1. Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. 2. Design the complete Fixture assembly. Make all the 5 Panels given in the CAD data fully constrained with the 3-2-1 principle. Base Unit: The base unit is the unit of the fixture which is designed…

  AIM:   Perform 3D finish for all units of Assembly design.   Create Rough locators for Assembly.     3D FINISH:    The 3D finish is the process where the design is completely finished & to be ready for final simulation & 2D detailing.   In 3D finishing we perform and…

1. What are the drawing templates? A) Drawing Templates:   If compared with the verbal or written description, drawing offers a far better idea about the shape, size & appearance of any object or simulation or location, that too in quite less time. Hence it has become the best media of communication not only…

Aim/ Objective: Create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8. Answer: BOM: A bill of materials or product structure (sometimes bill of material, BOM or associated list) is a list of the raw materials, sub-assemblies, intermediate assemblies, sub-components,…

Purpose-    1)Initiate a concept of Fixture design.    2) Perform 3D finish on the Assembly design    3) Perform 2D finish with output documentation    4) Write a Detailed Report describing the process (what changes are made on the design) and attach…

NOTE: REFER PPT BELOW FOR ANSWERS FOR ABOVE QUESTION WHICH IS SUBMITTED IN ANSWER BOX BELOW

The Cad provided is a IGS file without any history. It is front row back foam. Use Under build / Over build technology. Make use of the foam terminology. Make foam parametric and use standards for making the parts.   1 – The Complete design should be parametric.   2 – Use Best Practices as Explained.…