Challenge

Week 9 - Challenge 1 - Base Bracket Design

Week 8 - Challenge 1 - Base Bracket Design

Inputs:

Screenshots of the Draft analysis report for both the given Class-A surface and the final plastic component:

Class A Surface Draft Analysis Report:

Here below 3 various face angle verfied images as below by draft angle analysis method,

Final Product Closed Surface Draft Analysis Report:

Here below 3 various face angle verfied images as below by draft angle analysis method,

Images of the color scale variant:

Screenshots of the solid model with the proper color code of the draft angle in various orientations and various views:

Detailed Report of the Base Bracket Design:

I have start work with inputs of Class A surface which received.

Tooling Axis Creation:

Firstly with after suitablity research of tooling axis then decide to created boundary with help of class A surface holes for Center point creation for tooling axis.
Secondly Class A surface supporting line create to make tooling axis in a Bisecting line creation method.
Finally Tooling Axis created by the way of bisecting method line creation.

Below pic of yellow line is considering as Tooling Axis of the Base Bracket.

Class B and Class C Surface Create:

To create B Surface, using Extract tool on draft surface then extracted surface to be untrim then extrapolate.
Extrapolated surfaces are Trim with respected needs of profiles.
All the process done with considerarion of base bracket input thickness of 2.5mm.
Then Rib-1 & Rib-2 Created by interset and trim methods
Then Base face project with use extract tool with inputs of class A surface.
Final R value provided as per considering to manage the thickness.
Final Trim done on the Ribs, Base 1 and Main Base the final out come of trim is considering as B surface.

Below picture is B Surface of Base Bracket,

To create C Surface, have created boundary of Class A surface then sweep with providing draft direction and draft angle 3 Dgree.
Then once sweep the surface accouring to the draft angle with guideness of tooling axis then Holes are projected and holes separate sweep surface created.
Then finally join all of the sweeps and created single join then final join done with class A surface extract surface as consideration of C Surface.

Below picture is C Surface of Base Bracket,

Final Trim:

Once createing the B & C surface, trim each to other as respected needs with considered to make final outcome of closed surface.
The final trim surface is considering As closed surface of final product as a Base Bracket.

Below picture is final closed surface of base bracket,

Solid Body:

Final solid created by inputs of the above final trim base bracket surface.

TREE STRUCTURE:

Ship work like this
in your own course.