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Automotive BIW Design and Development Part 2 using NXCAD

This course continues with the development of automotive BIW components using the popular software NXCAD.

8 weeks long course | 100% Online

Learn from leading experts in the industry

Project based learning with 4 industry level projects that learners can showcase on LinkedIn.

Learn Key Tools & Technologies Siemens NX CAD

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This course is full of best-in-class content by leading faculty and industry experts in the form of videos and projects

Course Overview

  • This program is designed
    • Considering the complete Life cycle of a Design Phase in an Automotive Industry.
    • All the mandatory subdomains in BIW like Upper Body, Underbody, Closures, and Engine Compartment are covered in detail, whereas all design aspects with respect to tooling and production are covered.
  • One will be able to know the complete vehicle development process of both the DIGITAL and SERIAL LIFE processes.

Course Syllabus

On a daily basis we talk to companies in the likes of Tata Elxsi and Mahindra to fine tune our curriculum.

Week 01 - Rear Door Design

  • In this session, you will learn
    • Design requirements for the tailgate components
    • About functional requirements
    • Rear visibility criteria regulations
    • Rear crash regulations and requirements
    • Sealing and its function
    • Joining techniques like Hemming, spot welding, etc
    • Manufacturing Technique using a casting part
    • Gap and flushness requirements
    • Functional requirements for:
      • Hinge
      • Gas-stay/ powerlifter

Week 02 - Side-Body Design

  • In this session, you will learn 
    • Class-A surface correction
    • Extracting reference surfaces
    • Upper rail flange designing
    • A-pillar Designing: 
      • A-Pillar lower
      • A-pillar middle
    • Quarter panel designing
    • B-pillar designing
    • Sill-mounting region designing
    • Gas-stay retraction unit designing
    • Rear-bumper designing
    • Tail lamp Flange creation
  • Side-body inner panel assembly 
    • A-pillar inner panel assembly:
      • A-pillar upper inner panel
      • A-pillar lower inner panel
    • Lower inner panel assembly:
      • Lower middle inner panel
      • Lower front inner panel
      • Lower rear inner panel
    • Upper inner panel assembly:
      • Upper rear inner panel
      • Upper rear front inner panel
      • Upper front inner panel
    • B-pillar inner panel assembly:
      • B-pillar inner panel
      • B-pillar upper reinforcement inner panel
      • B-pillar Lower reinforcement inner panel
    • C-pillar inner panel assembly:
      • C-pillar inner panel.
    • Rear inner panel assembly:
      • Rear inner panel 1.
      • Rear inner panel 2.
      • Rear inner panel 3.
    • Brace roof rail inner panel assembly:
      • Brace roof rail inner panel

Week 03 - Side Door Design

  • In this session, you will learn 
    • Features and function of side door 
    • Side door architecture
    • Special cases
    • Latch and striker position mechanism
    • Two approaches to position hinges
    • Side door module
    • The considerations to prevent snow cuffing

Week 04 - Forming process: Rubber Parts Design and Development

  • In this session, you will learn
    • Functions of rubber parts
    • Types of rubber parts
    • Production process of rubber parts 

Week 05 - Dash Frame Floor Tunnel design (DFFT Design)

  • In this session, you will learn
    • Various parts, possible design variations, and joining methods for the floor
    • About the characteristics of the dash panel
    • Frame integration into the floor assembly and force resolution
    • Tunnel design variations and their functionality

Week 06 - Joining Element

  • In this session, you will learn
    • Basics of joining elements
    • Various types of joining elements 
      • Spot welding
      • Arc welding and its types
      • Clinching

Week 07 - Engine Compartment

  • In this session, you will learn
    • Engine Compartment structure
      • Main chassis structure
      • Suspension mounting
      • Front bumper assembly
      • Fender side mounting
      • Lower chassis structure
      • Lower engine mount
      • Joining methodology
    • Design considerations for each part
    • Manufacturing constraints

Our courses have been designed by industry experts to help students achieve their dream careers

Industry Projects

Our projects are designed by experts in the industry to reflect industry standards. By working through our projects, Learners will gain a practical understanding of what they will take on at a larger-scale in the industry. In total, there are 4 Projects that are available in this program.

Design of Rear Door

In this project, the students will design the inner and outer panels of the rear door. The inner panels should be designed in such a way that the outer upper and outer lower panels should be fixed separately as per the design.

Design of Side Body

In this project, the students will design the Inner and Outer panels of the side body based on the data extracted from the class A surface. During the project work, they will design the inner and outer panel assembly.

Design of Side Door

In this project, students will be asked to design the inner and outer panels of the side door with the necessary reinforcement and mounting requirements for interior trims.

Design of Engine Compartment

In this project, students will have to design the engine compartment. The design should be based on the given reference.

Our courses have been designed by industry experts to help students achieve their dream careers

Ratings & Reviews by Learners

Skill-Lync has received honest feedback from our learners around the globe.

Google Rating

Instructors profiles

Our courses are designed by leading academicians and experienced industry professionals.


1 industry expert

Our instructors are industry experts along with a passion to teach.


12 years in the experience range

Instructors with 12 years extensive industry experience.


Areas of expertise

  • Design

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