Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

HOOD MODULE    Section modulus is a direct measure of the strength of any cross-sectional area of ​​an object around a reference axis (neutral axis).    Strength is nothing but the ability to carry more loads, so higher strength has a high ability to carry more loads.    This…

For the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Objective : To develop the Outer, Inner Roof panel along with the reinforcement such as Front Roof Rail, Rear Roof Rail, Central Roof Rail, Bow Roofs and calculate the Heat…

FENDER DESIGN:- Objective is to:- 1. Design Drip Area, 2. Design Sill Mount Area 3. Design Body Mount Area 4. Design Bumper Mount Region and A-pillar mount Region. INPUT FROM STYLING TEAM:- A Class Surface   1. DESIGN OF DRIP AREA:- Master sections to follow to create the Drip Area     Creating Drip Area following the…

HOOD DESIGN OF A CAR AIM : To design the hood of a car with the given input Outer panel and its dimensions. Hood Introduction : The hood (North American English) or bonnet (Commonwealth English) is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment or trunk (boot…

Statement of assignment: Route the Wiring harness on the Given car body and Prepare to flatten the view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used,…

       1.  Requirement Editor:          Point -1:  A Requirement Editor is a software tool or interface used in engineering and software development to create, manage, and document project requirements. It serves as a central repository for defining and tracking project requirements throughout the development lifecycle.…

Requirement: Development of TFT Cluster Speedometer Software Component   Cluster Instrument receives the signals from other ECU via CAN bus interface. It also receives commands from the driver via steering wheel buttons. The signals are then processed by the Cluster ECU, after which the Cluster ECU may send the vehicle…

Objective of Main Project: Developing Adaptive Cruise Control feature as per the Requirement Document using MATLAB Simulink. Follow all the MBD related processes: Requirement Tagging & Traceability, SLDD creation, Configuration Parameter changes, Model Advisor check & Code Generation. In Configuration Parameters: enable…

Aim: To create a Simulink model of Vehicle Direction Detection as per the Requirement data.   Requirement - 1: Steering wheel input as yaw rate (Signal name: SteeringWheel_YawDegreeInput) is the input for this system. This is compared against 3 angular values, one each for left turn, right turn & straight drive (Calibration…

AIM:- The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. Parts of Butterfly Valve :- Body of Butterfly Valve Shaft Retainer Disc  Lever Nut Screw Final Assembly 1.BODY OF BUTTERFLY VALVE:- 1.Initially, the sketch for the body of the butterfly…

Air cooling module:- Temperature distribution on the surface of the module due to the air cooling system at the end of the discharge process. The air flow speed and temperature at the entrance of the cooling system are 3 liters per second and 25 degrees Celsius, respectively. The hottest area on the module surface is near…

Problem Description: we have a cooling plate mounted with 2 modules, each containing multiple cells. The flow pattern indicates that water is used as the coolant, flowing from a tank of limited capacity. The goal is to analyze the thermal behavior of the system, including plotting the top and bottom module temperatures,…

Aim: The aim of this project is to create an animation of a 2R robotic arm simulation. The 2R robotic arm is a simple yet widely used mechanism in robotics, comprising two revolute joints (R) connected by two rigid links (2). The objective is to visualize the motion of the robotic arm as it changes its working angles.…

Rankine Cycle Process: The Rankine cycle is a thermodynamic cycle that represents the idealized process of a steam power cycle used in steam power plants to generate electricity. It consists of four main processes, each of which involves specific changes in the thermodynamic properties of the working fluid (usually water…

Aim: The aim of this challenge is to develop a comprehensive MATLAB code to parse NASA's thermodynamic data from the provided "THERMO.dat" file, extract relevant coefficients for each species, and subsequently calculate their thermodynamic properties. The properties to be calculated include specific heat (Cp), enthalpy…

OBJECTIVE :-  To write a MATLAB code on Genetic Algorithm. PROBLEM STATEMENT :-   Try to understand the concept of GA by reffering to various sources before you attend this challenge. Look out for information regarding stalagmite function and ways to optimize it. Write a code in MATLAB to optimize the stalagmite…

  Explanation Of this Code: 1. The initial part of the code clears some variables and closes any open figures, providing a clean workspace to work with. 2. The input variables b, g, l, and m are defined for the second-order ODE that represents the simple pendulum. 3. The initial conditions θ0 and the time span…

Target:Be able to write a program to read the data, check the data, calculate the work done by the engine along with the specific fuel consumption of the engine and plot the graphs that are needed for analysis. Theory:Data analysis is the process of inspecting, cleaning, transforming and modeling data to discover useful…

Aim: Create  Curve fit by shown in the video and explanation provided by the Challenge. Main Code: import math import matplotlib.pyplot as plt import numpy as np from scipy.optimize import curve_fit # Linear function for curve fitting def linear(t, a, b): return (t * a) + b # Cubic function for curve fitting def cubic(t,…

AIM: To create an animation of simple pendulum by using second order differential equation by using ode solver function. For simulation the second order equation of the simple pendulum is: To create a plot between angular velocity and displacement of simple pendulum by using ode45. CONCEPT: For a simple pendulum with a…

Aim:  Write a code that can solve a otto cycle and plot of it Objectives: To write a basic code to solve Air standard cycle. To find out an efficiency of Air standard cycle and with trial and error method optimize engine efficiency. To plot a results obtained to visualize actual scenario. Introduction: An Otto…

AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also known as a wire harness, wiring…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

To route the following harness layout in Electrical workbench and making assumption for harness bundle diameters and to  use the connectors provided. OBJECTIVE: After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations…

Convecting the Mechanical part into the Electrical part for that I had followed the following steps. For DT06-2S For DT06-4S For DT06-6S For DT06-08SA Final output:            

process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support defination - select part - select entry point - select entry plane, exit and base plane. Again Click on support defination - select part - select exit point…

INTRODUCTION TO WIRE HARNESS DEFINIG ELECTRIC PARAMETER FLOW CHART CONNECTOR DEFINATIONS IN CATIA V5 1. Deutsch DT06 – 08SA Connector connection point: Create midpoint on the contact face which will be normal to wire bunddle insertion. Craete Axis System with respect to the point which we have created and defining the…

OBJECTIVE:   Create a CAD model (Door Trim Panel) with hardware properties taking into account given inputs, design rules and adherence to OEM standards.   Abstract:   The project report deals with explaining the steps and procedure of developing a car door trim using CATIA V5. Using the CLASS-A surface…

Objective: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators…

AIM  To Create the Dog House for the Door Trim considering the design rules through the given Class-A surface. THEORY Tooling Axis Tooling Axis is the direction in which the mold or core and cavity opens and closes. While designing a component first thing is to define the tooling axis.  Procedure Check the…

OBJECTIVE: CREATE A PILLAR MASTER SECTION WITH THE GIVEN CNDITIONS THEORY: theory:   Tool axis:         The Class A surface is first analyzed to establish the axis or tool direction that the molds separate during injection molding. Tool direction is important for the design of plastic products…

      Tooling axis:   To create the tool axis, I extracted the class A surface without spreading and created a point in the center of the extracted surface and created a line in the Y direction at that point. After creating the tool axis, I performed a chamfer analysis for class A to check the chamfer…

AIM: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.            As you can see the…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model with the thickness of 2.5mm. Draft Analysis: Tooling Axis:…

AIM: Submit the files in the .CATPart and .CATProduct so that the support engineers can see the steps you used to create the model. Also, submit a report explaining the procedure you followed while working on this assignment.Complete the diagram using catpart,catproduct and cat drawing.

Battery pack capacity: 18 kWh Cell: ANR26650M1-B  Prepare a detailed battery pack drawing along with its enclosure. State your assumptions. Computing the cell parameters:   This calculation is to determine the capacity space required for a cell to have a capacity of 18 kW.   Cell energy = nominal voltage…

Target:   1. Simulate 3 test cases from the harness dashboard and create a detailed report of the results.   2. What is Coulomb count? See the model above for an explanation of how BMS implements Coulomb counting for SOC estimation.   Clarity:   (1) BMS simulation with 3 different tests from the harness…

For a 10 cell series lithium ion battery model, simulate the thermal effects and compare life cycle performance at various temperatures, charge & discharge rates using MATLAB. BATTERY TABLE BASED: he Battery (Table-Based) block represents a high-fidelity battery model. The block calculates open-circuit voltage…

1& 2 Solution: Battery Type Anode Material Anode Reaction Cathode Material Cathode Reaction Electrolyte LCO Graphite LiC6 → Li+ + e- + C6 LiCoO2 Li1-xCoO2 + xLi+ + xe- → Li1-xCoO2 LiPF6 in organic solvents LMO Graphite LiC6 → Li+ + e- + C6 LiMn2O4 Li1-xMn2O4 + xLi+ + xe- → Li1-xMn2O4 LiPF6 in organic…

1)solution: Theory:   The engine-to-wheel, rear-to-front, and cause-and-effect methods are other names for the forward modeling methodology. Calculation flows from engine to wheel in the same direction as positive power flow. This method is based on equations for vehicle dynamics, the behavior of individual powertrain…

Solution: UDDS Drive Cycle Project initial code: %%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% %% Skill-Lync -> Hybrid Drives Development % Project 1 - Conventional Vehicle Model % By - Ullekh Gambhira % Description: %% Initialization File % Initialization file for loading the variables for the…

Block Diagram: Definition of the project: Hydraulic System: ==> The converter contains a variable volume of liquid. If Model dynamic compressibility is set to On, then the pressure evolves based on the dynamic compressibility of the liquid volume. The Mechanical orientation parameter lets…

Solution: Obtain the transfer function of a mass spring damper system and use it in the model. Add a PID controller to adjust the force on mass so that its position follows a reference signal; Program: clc clear all %% position of spring mass damper sytem %% m=3.6; % mass of the spring mass system k=400; % stiffness constant…

In a laboratory experiment, data of voltage and current has been recorded and the same is attached in an excel file ( Click on this link VI.xlsx ). Read the excel file in the Matlab program and perform the interpolation in the range of -17.3:0.1:0.9. Generate the interactive plot for the interpolated data and…

the answer is below the file.