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Ruthesh Kamal M

From Zero to Design Engineer..!!

Skills Acquired at Skill-Lync :

  • GD&T-BASICS
  • NX-CAD
  • SHEET-METAL-DESIGN
  • BIW-DESIGN
  • CATIA
  • WIRING-HARNESS-DESIGN
  • MBD-BASICS
  • SOLIDWORKS-MBD

Introduction

I am currently pursing my Postgraduate degree in CAD at Skill Lync. I am an ambitious, confident and passionate person. I believe that "There are no secrets to success. It is the result of preparation, hard work, and learning from failure.".

40 Projects

Week 8 - Challenge 1 - Base Bracket Design

Objective:

AIM : TO CREATE THE BASE BRACKET PLASTIC COMPONENT THROUGHT THE GIVEN CLASS A SURFACE   Thickness of Plastic Part - 2.5 mm   THE GIVEN CLASS A SURFACE:   CREATING TOOLING AXIS: CREATED A POINT ON THE CENTRE HOLE AND CREATED A LINE WITH THE REFRENCE OF THE POINT ALONG Z DIRECTION AND WITH INTERSECTION…

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24 Feb 2023 09:36 AM IST

  • CATIA
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Week 8 - Challenge 2 - Switch Bezel Design

Objective:

AIM: TO the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface THICKNESS OF THE COMPONENT :2.5MM CLASS A: THIS IS THE GIVEN CLASS A SURFACE WHICH IS DONE IN ALIAS  OUR  AIM IS TO CREATE PLASTIC COMPONENT WITH 2.5MM THICKNESS   TOOLING…

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24 Feb 2023 03:05 PM IST

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Week 8 - Challenge 3 - Coin Holder Design

Objective:

AIM:  TO CREATE THE COIN HOLDER PLASTIC COMPONENT THROUGH GIVEN CLASS A SURFACE  THICKNESS OF COMPONENT IS 2.5MM  CLASS A : CLASS A SURFACE IS A COIN HOLDER DESIGN WHICH I NEED TO CREATE AS PLASTIC COMPONENT     TOOLING AXIS: USING THE CLASS A SURFACE THE BASE IS EXTRACTED AND USING THE SURFACE…

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26 Feb 2023 06:41 AM IST

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Week 8 - Challenge 6 - Core & Cavity Design

Objective:

AIM: TO CREATE CORE AND CAVITY BLOCKS FOR THE GIVEN SWITCH BEZEL CLASS A SURFACE    CLASS A: THE GIVEN CLASS A SURFACE    TOOLING AXIS: IN ORDER TO PERFORM CORE AND CAVITY WE NEED TO CREATE TOOLING AXIS FOR DRAFTING ANALYSIS ,  RESPECTED TO CLASS A SURFACE THE BOTTOM IS SELECTED AND EXTRACTED AND…

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27 Feb 2023 03:19 PM IST

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Week 8 - Challenge 4 - Bumper

Objective:

 AIM: TO CREATE BUMPER OF CLASS B AND C WITH REQUIRED THICKNESS OF 3MM GIVEN CLASS A SURFACE    TOOLING AXIS: USING MEASURE INERTIA OPTION SELECT CLASS A SURFACE CLICK CREATE GEOMETRY IN MEASURE INERTIA WINDOW  SELECT NON ASSOCIATIVE GEOMETRY  AND CLICK CENTRE OF GRAVITY  CLICKING CREATE GEOMETRY…

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05 Mar 2023 12:11 PM IST

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    Week 8 - Challenge 5 - Door Trim Lower

    Objective:

    AIM:  TO THE DOOR TRIM PLASTIC COMPONENT THROUGH THE GIVEN CLASS-A SURFACE. TO BEGIN WITH, THE TOOLING AXIS FOR THE GIVEN CLASS A SURFACE SHOUKD BE CREATED MEETING THE REQUIREMENTS OF THE DRAFT ANGLE AND END PERFROM THE DRAFT ANALYSIS O THE MODEL. THICKNESS OF THE COMPONENT 2.5 mm CLASS A SURFACE  THE GIVEN CLASS A SURFACE…

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    10 Mar 2023 06:31 AM IST

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      Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

      Objective:

      AIM: TO CREATE RIB AND SCREW BOSS ON GIVEN COMPONENT  GIVEN CLASS A SURFACE   DESIGN RULES FOR RIB CREATION    DESIGN RULES FOR SCREW BOSS CREATION GIVEN IN THE CHALLENGE General Guidelines for Bosses:   Draft  - 0.5 degrees on the walls of boss   Thickness -  Typically…

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      22 Mar 2023 07:37 AM IST

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      Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

      Objective:

      AIM: TO CREATE DOG HOUSE IN GIVEN DOOR TRIM AND THICKNESS OF 2.5MM THERE ARE TWO LOCATIONS FOR DOG HOUSE    CLASS A: THIS IS THE GIVEN CLASS A SURFACE    TOOLING AXIS  CLICK MEASURE INTERIA  SELECT THE CLASS A SURFACE AND CLICK CREATE GEOMETRY  SELECT NON ASSOCIATVE GEOMETRY  AND…

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      24 Mar 2023 01:11 PM IST

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      Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

      Objective:

      AIM: To create HEAT STAKES AND LOCATOR  in given door trim LOWER      There are two locations for HEAT STAKES  Class A:  This is the given class A surface Tooling Axis •click measure interia •select the glass a surface and click create geometry  •select non associative…

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      24 Mar 2023 07:48 PM IST

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        Week 7 Challenge - Assembly Workbench

        Objective:

        AIM: TO CREATE CV JOINT AND QUICK RETURN MECHANISM IN GIVEN RFERNCE DRAWINGS IN ASSEMBLY WORKBENCH  GIVEN SKETCH  CV JOINT : CV JOINT IS KNOWS AS CONSTANT VELOCITY JOINTS , ARE LOCATED AT EACH END OF THE DRIVE SHAFT    TO PERFROM THIS CV JOINED SKETCH , PAD, EDGE FILLET COMMANDS ARE USED AND ALL THE…

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        28 Mar 2023 05:04 PM IST

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        Week 11 - Project - A pillar Design with Master Section

        Objective:

        AIM: PROJECT ON APILLAR DESIGN USING CLASS A SURFACE WITH CATIA V5 A-PILLAR    THE GIVEN CLASS A SURFACE :     THIS IS THE GIVEN CLASS A SURFACE TOOLING AXIS: TOOLING AXIS IS CREATED BY TAKING EXTRACT OF  CLASS A SURFACE AND A POINT IS CREATED  WITH THE REFERENCE POINT A BISCETING LINE IS…

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        30 Mar 2023 08:49 AM IST

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        Week 12- Final project

        Objective:

        FINAL PROJECT DEVELOPMENT OF DOOR TRIM PANEL     DOOR TRIM PANEL IS THE NEXT TO THE DASHBOARD , IT IS THE INTERIOR PARTS THAT CONTAINS THE MOST CONTROLS AND DECORATIVE PARTS IT CONTAINS INNER PANEL , SIDE IMPACT AND OUTER PANEL  NOW IM GOING TO DEVELOPE  DOOR TRIM PANEL WITH B SIDE FEATURES USING MASTER…

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        03 Aug 2023 06:05 PM IST

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        Benchmarking

        Objective:

        BENCHMARKING  BENCHMARKING IS A PROCESS OF COMPARING A COMPANY PERFORMANCE OR PRODUCTS AGAINT THE BEST PRATICES OF INDUSTRY LEADERS OR COMPETITORS , IT  HELPS ORIGANIZATION TO IDENTOFY GAPS IN THEIR PERFROMNACE AND TO LERAN FROM THR SUCCESSES AND FAILURE OF OTHERS  TYPES OF BENCHMARKING  INTERNAL BENCHMARKING…

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        08 May 2023 11:05 AM IST

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        Underbody Coating

        Objective:

        Under-body coating  Underbody coating is also known as under coating . it is a protective layer applied to the underside of a vechile , it is designed to protect the vechile undercarriage from corrosion , rust and other forms of damage caused by the exposure to moisture , salt dirt and other enviroimnetal factors.…

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        09 May 2023 02:05 AM IST

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          Hood design-Week 2

          Objective:

          DESIGNING OF HOOD  HOOD IN AUTOMOBILE: Hood refers to the metal cover that encloses and protect the engine ccompartment at the front of the vechile. In some regions its also known as "bonnet" , the main purpose of the hood is to sheid the engine and its components from the elements such as snow, rain and debris ,…

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          21 Jul 2023 04:45 PM IST

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          Section Modulus calculation and optimization

          Objective:

          SECTION MODULUS: SECTION MODULUS IS A GEOMETRIC PROPETRY OF AA CROSS-SECTIONAL SHAPE THAT MEASURES ITSABILITY TO RESIST BENDING , ITS A CRITICAL PARAMETER USED IN STRUCTURAL ENGINNERING AND MECHANICS TO ANALYZE THE BENDING STRENGTH AND STIFNESS OF BEAMS, COLOUMNS AND OTHER STRUCUTRAL ELEMENTS.   SECTION MODULUS CAN…

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          22 Jul 2023 09:07 AM IST

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          Fender Design

          Objective:

          FENDER: THE FENDER IS THE PART OF THE VEHICLE BODY THAT COVERS THE WEELS AND ENGINE COMPARTMENT, IT IS ALSO KNOWN AS THE WING IN SOME REGIONS, THE FENDER PRIMARY FUNCTION IS TO PROTECT THE WEELS AND VEHICLES BODY FROM DEBRIS, DIRT, AND ROAD SPRAY THAT MAY BE THROWN UP BY THE ROTATING TIRES.  FENDERS ALSO CONTRIBUTE…

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          03 Aug 2023 06:03 PM IST

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          Roof Design

          Objective:

          DESIGNING  OF ROOF  A ROOF IN A CAR IS USUALLY REFERRED TO AS THE CAR ROOF OR VEHICLE ROOF, IT PROVIDES PROTECTION FROM WEATHER CONDITIONS AND CONTRIBUTES TO THE OVERALL STRUCTURAL INTEGRITY OF THE VEHICLE. THE PRIMARY OBJECTIVE OF A  CAR ROOF IS TO PROVIDE PROTECTION AND SAFETY TO THE VEHICLES OCCUPANTS…

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          05 Aug 2023 09:28 AM IST

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          Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

          Objective:

          To define the following connectors and clips as electrical using electrical part design workbench  Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match) Tyco 85229-1 – (https://www.te.com/usa-en/product-85229-1.html?q=85229&source=header)Software…

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          27 Sep 2023 05:54 AM IST

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          Design of backdoor

          Objective:

          Designing of backdoor: backdoor design typically refers to the design of the rear entry points of a vehicle, such as rear doors and rear hatch or trunk, the design of a car's back door is an important aspect of automotive engineering, as it impacts various aspects of the vehicle functionality, safety, and aesthetics Here…

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          05 Oct 2023 07:00 AM IST

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          Wiring harness routing & packaging Rules Week 3 Challenge

          Objective:

           Q1. Download the following CAD data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties. PROCESS:1)creation of two points one is the entry point and another one is the exit point 2)create a plane for entry and exit points and a plane for a base at the bottom3)switch…

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          09 Oct 2023 09:36 AM IST

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            Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

            Objective:

             Q1. Route the following harness layout in the Electrical workbench. Make an assumption for harness bundle diameters. Use the following connectors as shown in the layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download…

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            12 Oct 2023 08:07 AM IST

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              Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

              Objective:

              AIM: Route the following harness layout in the Electrical workbench. Make an assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make assumptions for annotations like connect 1,…

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              19 Oct 2023 12:53 PM IST

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              Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

              Objective:

              AIM: To Flatten the harness assembly completed in the “ week 4 challenge”. Place the flattened view on the drawing sheet. Ensure bundles with protective coverings have different visuals on the drawing view.HARNESS ASSEMBLY :HARNESS FLATTENING:WE SHOULD SWITCH THE WORKBENCH TO HARNESS FLATTENING AND DEFINE THE…

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              21 Oct 2023 11:36 AM IST

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              Project 1

              Objective:

              Objective: Designing a wiring harness for an engine in CATIA V5 while considering industry best practices and adhering to packaging rules is a complex but crucial task. Here's a step-by-step guide on how to approach this project: 1. Understanding Requirements: Begin by thoroughly understanding the project requirements…

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              10 Nov 2023 08:14 AM IST

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              Project 2

              Objective:

              Objective: Establish the wiring harness routing for the designated vehicle body and generate a flattened view drawing in CATIA V5. The design will incorporate all relevant packaging rules and industry best practices acquired during this course. Implementation of protective coverings as needed is crucial. Utilize existing…

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              16 Nov 2023 03:21 PM IST

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              Week 1:- Introduction to BiW and Fixtures Challenge

              Objective:

              1)What is BIW & and what are its parts? The Body in White (BIW) is the term used in automotive manufacturing to describe the stage where a vehicle's body structure is assembled but has not yet undergone painting or trim installation. It represents the skeleton of the vehicle, providing the foundational structure onto…

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              16 Apr 2024 03:32 PM IST

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                Week 2:- BiW Fixture Basics Challenge

                Objective:

                1)What is the process of project execution activity? The diagram provided illustrates the process involved in executing activities related to BIW (Body in White) fixture & tooling. This process represents a fundamental stage in every project, marking its inception.   1. RFQ (Request for Quotation):    -…

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                17 Apr 2024 03:04 PM IST

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                Week 3:- BiW Fixture Design Methodologies Challenges

                Objective:

                1) What is Design Methodology? Purchase Order: Our design process commences upon receipt of a purchase order from the customer, serving as the signal to initiate the design of the specific fixture. Inputs from Customer: Before embarking on the actual design phase, we gather requirements or specifications for the fixture…

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                24 Apr 2024 02:41 PM IST

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                Week 7:- Base Unit Design Challenges 1

                Objective:

                1)Base Unit: A base unit is a foundational structure designed to mount all other units of a tool, such as clamp units, pin units, rest units, and other necessary components like pneumatic valve boxes and trunking cable paths.The base unit is essential to the fixture as it supports all other components. Its design…

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                05 Jun 2024 11:30 AM IST

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                  Week 8:- 3D Finishing - Challenges 1

                  Objective:

                  1)The 3D finishing process involves completing the design and making it ready for final simulation and 2D detailing.The following basic rules should be followed in 3D finishing:1. The nominality of holes must be checked to ensure easy assembly of all the units.2. Hole concentricity and sizes should be checked to ensure…

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                  06 Jun 2024 02:44 AM IST

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                  Week 9:- 2D Detailing Challenge

                  Objective:

                  1)Drawing Templates:Drawing templates are files containing frames and title blocks that convey design information. They are used to generate 2D drawings from 3D parts. Neat and detailed drawing templates convey more information from the designer to the manufacturer, helping to avoid misunderstandings and ensuring the efficient…

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                  06 Jun 2024 03:13 AM IST

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                  Week 4:- Pin Unit Design Challenge

                  Objective:

                  PLEASE FIND THE ATTACHED WORD REPORT FILE 

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                  17 Jun 2024 05:33 AM IST

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                    Week 5:- Rest Unit & Clamp Unit Design Challenge

                    Objective:

                    FOLDER LINK https://drive.google.com/drive/folders/1_rakLPNOYXLI1tloz7cLPr2O9o2BX3Qy?usp=sharing  

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                    17 Jun 2024 05:48 AM IST

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                      Week 6:- Clamp Unit & Pin-Clamp Unit Design Challenge

                      Objective:

                      REPORT AND CAD FILES ATTACHED IN ANSWER BOX 

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                      17 Aug 2024 09:44 AM IST

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                        Week 7- Base Unit Design Challenges 2

                        Objective:

                        PLEASE FIND THE ATTACHED FILES

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                        20 Aug 2024 02:17 PM IST

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                          Project 1

                          Objective:

                          PLEASE FIND THE ATTACHED FILES 

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                          20 Aug 2024 03:29 PM IST

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                            Project 2

                            Objective:

                            PLEASE FIND THE ATTACHED REPORT 

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                            20 Aug 2024 04:30 PM IST

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                              Week 8:- 3D Finishing Challenge 2

                              Objective:

                              PLEASE FIND THE ATTACHED ZIP FILE AND REPORT FILE NAME:P01_Z03_STN08_00_00

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                              22 Aug 2024 10:43 AM IST

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                                Week 10:- 2D Detailing Challenge

                                Objective:

                                FIND THE ATTACHED FILES

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                                30 Aug 2024 02:19 PM IST

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