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Week 12- Final project

RRuthesh Kamal M3 Aug 2023
CATIADESIGNFEA

FINAL PROJECT

DEVELOPMENT OF DOOR TRIM PANEL

DOOR TRIM PANEL IS THE NEXT TO THE DASHBOARD , IT IS THE INTERIOR PARTS THAT CONTAINS THE MOST CONTROLS AND DECORATIVE PARTS IT CONTAINS INNER PANEL , SIDE IMPACT AND OUTER PANEL

NOW IM GOING TO DEVELOPE DOOR TRIM PANEL WITH B SIDE FEATURES USING MASTER SECTION ON CLASS A SURFACE

THE GIVEN STP FILE:

IN THIS FILE WE HAVE THE FOLLOWING PARTS

  1. LOWER SUBRACT
  2. MAPROCKET UPPER
  3. MAPROCKET LOWER
  4. ARM REST AND PUSHPIN IS GIVEN

IN THIS PROJECT WE ARE GOING TO SEPERATE ALL THE PARTS AND WORK ON EACH PARTS ONE BY ONE IN FOLLOWING STEPS

  • DEVELOPE CLASS A
  • DRAFT ANALYSIS
  • CLASS B
  • CLASS C
  • CLOSEBODY
  • CREATION OF B SIDE ENGINEERING FEATURES
  • AND BOOLEAN OPERATIONS

DEVELOPEMENT OF MAPROCKET UPPER:

STARTING FROM THE EASIER SIDE

THIS IS THE GIVEN CLASS A FOR MAPROCKET UPPER

TOOLING AXIS:

THE TOOLING AXIS IS THE WHICH DIRECTION IN WHICH THE MOLD AND CAVITY OPENS AND TO CHECK CONNECTIVITY OF CLASS A SURFACE AND USING

  • EXTARCT
  • LINE
  • POINT

COMMANDS TOOLING AXIS IS CREATED

TAKING THE EXTRACT OF CLASS A SURFACE AND CREATING A POINT ON THE MID OF THE SURFACE A LINE IS CREATED USING Y AXIS

DRAFT ANALYSIS:

IT IS USED TO ALLOW EASILY TO ANALYSIS A PART FOR PROPER ANGLE WE CAN VERIFY DRAFT ANGLES,EXAMINE ANGLE CHANGES WITHIN A FACE ,WELL AS LOCATING PARTING LINES ,INJECTION AND EJECTION OF SURFACE PARTS

CHANGE THE VIEW MODE TO MATERIAL

CLICK ON THE DRAFT ANALYSIS

MOVE THE COMPASS TO TOOLING AXIS

AND CLICK ON THE SURFACE AND APPLY 3 DEGREE OF INPUT

CLASS B SURFACE:

CLASS B SURFACE IS QUALITY FINISH SURFACE WITH ONLY MINIMAL IMPERFECTIONS THIS OPERATION IS CREATED USING

  • OFFSET
  • BOUNDARY
  • EXTRAPOLATE
  • JOIN
  • MULTISECTION SURFACE
  • SWEEP
  • SURFACE UNTRIM
  • EXTRACT

WE ARE CREATING A OFFSET OF 2.5MM AND FOUND SOME MISSING PATCHES BY USING

AND USING THE COMMANDS THE CLASS B SURFACE IS CREATED SUCESSFULLY

THE CLASS B SURFACE IS CREATED

CLASS C SURFACE:

CLASS C SURFACE IS CREATED USING

  • BOUNDARY
  • SWEEP
  • MULTISECTION
  • EXTRAPOLATE
  • SURFACE WHICH ARE PERPENDICULAR TO THE TOOLING AXIS SWEEP IS USED WITH REFERRENCE SURFACE WITH 90DEG
  • FOR PARALLEL TO TOOLING AXIS SWEEP IS CREATED WITH DRAFT DIRECTION OF 3DEG

CLASS C SURFACE IS CREATED

CLASS A + C SURFACE IS CREATED

CLASS A+B+C SURFACE IS CREATED USING JOIN COMMAND

PARTBODY:

USING CLOSEBODY COMMAND THE CLASS A+B+C IS SELECTED AND ITS DONE

B SIDE FEATURES:

FLANGES

A FLANGE IS A PROTRUDE RIDGE , LIP THAT IS USED FOR INCREASING STRENGTH

NOW WITH REFERENCE OF MASTER SECTIONS FLANGES IS CREATED

ONCE SKETCH IS CREATED ITS MOVED TO PART DESIGN USING

  • THICKEN
  • SPLIT
  • DRAFT AND EDGE FILLET THE FLANGES ARE CREATED

WE ARE MOVING FOR NEXT FLANGE

IN THE FIRST PART WE ARE CREATING 4NOS OF FLANGE

ITS ADDED TO THE BOOLEAN OPERATIONS

DRAFT ANALYSIS :

ONCE ITS DONE , NOW WE ARE GOING TO PERFROM DRAFT ANALYSIS FOR THE FINAL COMPONENT

CHANGE THE VIEW MODE TO MATERIAL

CLICK ON THE DRAFT ANALYSIS

MOVE THE COMPASS TOWARDS THE TOOLING AXIS

LOCK THE COMPASS

AND CLICK ON THE SURFACE AND APPLY THE DEGREE OF AND CHECK IT

MAPROCKET LOWER OR BOTTLER HOLDER

CLASS A SURFACE:

THE GIVEN CLASS A SURFACE

TOOLING AXIS:

TOOLING AXIS IS CREATED USING

  • EXTARCT
  • LINE
  • POINT

COMMANDS, TAKING THE EXTRACT OF CLASS A SURFACE AND CREATING A POINT ON THE MID OF THE SURFACE A LINE IS CREATED USING Y AXIS

DRAFT ANALYSIS

IT IS USED TO ALLOW EASILY TO ANALYSIS A PART FOR PROPER ANGLE WE CAN VERIFY DRAFT ANGLES,EXAMINE ANGLE CHANGES WITHIN A FACE ,WELL AS LOCATING PARTING LINES ,INJECTION AND EJECTION OF SURFACE PARTS

CHANGE THE VIEW MODE TO MATERIAL

CLICK ON THE DRAFT ANALYSIS

MOVE THE COMPASS TO TOOLING AXIS

AND CLICK ON THE SURFACE AND APPLY DEGREE OF INPUT

CLASS B SURFACE

CLASS B SURFACE IS QUALITY FINISH SURFACE WITH ONLY MINIMAL IMPERFECTIONS THIS OPERATION IS CREATED USING

  • OFFSET
  • BOUNDARY
  • EXTRAPOLATE
  • JOIN
  • MULTISECTION SURFACE
  • SWEEP
  • SURFACE UNTRIM
  • EXTRACT

WE ARE CREATING A OFFSET OF 2.5MM AND FOUND SOME MISSING PATCHES BY USING THE COMMANDS THE CLASS B SURFACE IS CREATED SUCCESSFULLY

CLASS C SURFACE:

CLASS C SURFACE IS CREATED USING

  • BOUNDARY
  • SWEEP
  • MULTISECTION
  • EXTRAPOLATE
  • SURFACE WHICH IS PERPENDICULAR TO THE TOOLING AXIS SWEEP IS USED WITH REFERENCE SURFACE WITH 90DEG
  • FOR PARALLEL TO TOOLING AXIS SWEEP IS CREATED WITH DRAFT DIRECTION OF 3DEG

CLASS C SURFACE IS CREATED

CLASS A+B+C SURFACE IS CREATED

CLOSE BODY :

NOW THE CLASS A+B+C IS MOVED TO PART WORKBENCH AND USING CLOSE BODY COMMAND THE PART IS CREATED AND ITS READY FOR B SIDE FEATURES

AFTER SKETCH IS CREATED ITS MOVED TO PART DESIGN

  1. USING THICKEN
  2. SPLIT
  3. DRAFT AND EDGE FILLET THE FLANGES ARE CREATED

IN THIS TOTALLY 7 FLANGES ARE CREATED

DRAFT ANALYSIS

IT IS USED TO ALLOW EASILY TO ANALYSIS APART FOR PROPER ANGLE WE CAN VERIFY DRAFT ANGLES, EXAMINE ANGLE CHANGES WITHIN A FACE , WELL AS LOCATING PARTING LINES , INJECTION AND EJECTION OF SURFACE PARTS

CHANGE THE VIEW MODE TO MATERIAL

CLICK ON THE DRAFT ANALYSIS

MOVE THE COMPASS TO TOOLING AXIS

AND CLICK ON THE SURFACE AND APPLY THE DEGREE OF INPUT

ARM REST PART :

CLASS A

THIS IS THE GIVEN CLASS A SURFACE

IN THIS SURFACE ITS HAS SOME MINOR ISSUES SO WE ARE GOING TO IMPROVE OUR CLASS A SURFACE

TAKING THE EXTRACT OF CLASS A AND EXTRAPOLATING THE EXTRACT AND JOINING THE SURFACE

THIS IS THE IMPROVED CLASS A SURFACE

TOOLING AXIS

TOOLING AXIS IS CREATED USING

  • EXTARCT
  • LINE
  • POINT

COMMANDS, TAKING THE EXTRACT OF CLASS A SURFACE AND CREATING A POINT ON THE MID OF THE SURFACE A LINE IS CREATED USING Y AXIS

DRAFT ANALYSIS

IT IS USED TO ALLOW EASILY TO ANALYSIS OF A PART FOR PROPER ANGLE WE CAN VERIFY DRAFT ANGLES, EXAMINE ANGLE CHANGES WITHIN A FACE,WELL AS LOCATING PARTING LINES,INJECTION, AND EJECTION OF SURFACE PARTS

CHANGE THE VIEW MODE TO MATERIAL

CLICK ON THE DRAFT ANALYSIS

MOVE THE COMPASS TO TOOLING AXIS

AND CLICK ON THE SURFACE AND APPLY DEGREE OF INPUT

CLASS B SURFACE

CLASS B SURFACE IS QUALITY FINISH SURFACE WITH ONLY MINIMAL IMPERFECTIONS THIS OPERATION IS CREATED USING

  • OFFSET
  • BOUNDARY
  • EXTRAPOLATE
  • JOIN
  • MULTISECTION SURFACE
  • SWEEP
  • SURFACE UNTRIM
  • EXTRACT

WE ARE CREATING A OFFSET OF 2.5MM AND FOUND SOME MISSING PATCHES BY USING

AND USING THE COMMANDS THE CLASS B SURFACE IS CREATED SUCCESSFULLY

CLASS C SURFACE:

CLASS C SURFACE IS CREATED USING

  • BOUNDARY
  • SWEEP
  • MULTISECTION
  • EXTRAPOLATE
  • SURFACE WHICH ARE PERPENDICULAR TO THE TOOLING AXIS SWEEP IS USED WITH REFERRENCE SURFACE WITH 90DEG
  • FOR PARALLEL TO TOOLING AXIS SWEEP IS CREATED WITH DRAFT DIRECTION OF 3DEG

CLASS C SURFACE IS CREATED

CLASS A +B+C SURFACE IS CREATED

CLOSE BODY :

NOW THE CLASS A+B+C IS MOVED TO PART WORKBENCH AND USING CLOSE BODY COMMAND THE PART IS CREATED AND ITS READY FOR B SIDE FEATURES

B SIDE FEATURES:

WITH REFERNCE OF MASTER SECTION THE FLANGE IS TAKEN AND SKETCHED

  • USING SWEEP
  • INTERSECTION
  • MULTIPLE EXTRACT
  • PLANE
  • POINT THE FLANGE IS CREATED

AFTER SKETCH IS CREATED ITS MOVED TO PART DESIGN USING THICKEN , SPLIT ,DRAFT AND EDGE FILLET THE FLANGES ARE CREATED

IN THE ARM REST TOTALLY 6 FLANGES ARE CREATED

DRAFT ANALYSIS

IT IS USED TO ALLOW EASILY TO ANALYSIS A PART FOR PROPER ANGLE WE CAN VERIFY DRAFT ANGLES,EXAMINE ANGLE CHANGES WITHIN A FACE ,WELL AS LOCATING PARTING LINES ,INJECTION AND EJECTION OF SURFACE PARTS

CHANGE THE VIEW MODE TO MATERIAL

CLICK ON THE DRAFT ANALYSIS

MOVE THE COMPASS TO TOOLING AXIS

AND CLICK ON THE SURFACE AND APPLY DEGREE OF INPUT

LOWER SUBRACT:

ONCE ALL THE PART IS DONE

THE LAST REMANING LOWER SUBRACT IS TAKEN

  1. ARMREST WE HAVE 6NOS FLANGE
  2. MAPROCKET UPPER 4NOS FLANGE
  3. MAP ROCKET LOWER 7NOS FLANGE

IN OUR LOWER SUBRACT PART WE ARE DOING TO CREATE ONLY RIBS , DOGHOUSE AND HEATSTAKES FOR 17 FLANGES

CLASS A:

THIS IS THE GIVEN CLASS A SURFACE

TOOLING AXIS

TOOLING AXIS IS CREATED USING

  • EXTARCT
  • LINE
  • POINT

COMMANDS, TAKING THE EXTRACT OF CLASS A SURFACE AND CREATING A POINT ON THE MID OF THE SURFACE A LINE IS CREATED USING Y AXIS

DRAFT ANALYSIS

IT IS USED TO ALLOW EASILY TO ANALYSIS A PART FOR PROPER ANGLE WE CAN VERIFY DRAFT ANGLES,EXAMINE ANGLE CHANGES WITHIN A FACE ,WELL AS LOCATING PARTING LINES ,INJECTION AND EJECTION OF SURFACE PARTS

CHANGE THE VIEW MODE TO MATERIAL

CLICK ON THE DRAFT ANALYSIS

MOVE THE COMPASS TO TOOLING AXIS

AND CLICK ON THE SURFACE AND APPLY DEGREE OF INPUT

CLASS B SURFACE

CLASS B SURFACE IS QUALITY FINISH SURFACE WITH ONLY MINIMAL IMPERFECTIONS THIS OPERATION IS CREATED USING

  • OFFSET
  • BOUNDARY
  • EXTRAPOLATE
  • JOIN
  • MULTISECTION SURFACE
  • SWEEP
  • SURFACE UNTRIM
  • EXTRACT

WE ARE CREATING A OFFSET OF 2.5MM AND FOUND SOME MISSING PATCHES BY USING

AND USING THE COMMANDS THE CLASS B SURFACE IS CREATED SUCESSFULLY

CLASS C SURFACE:

CLASS C SURFACE IS CREATED USING

  • BOUNDARY
  • SWEEP
  • JOIN
  • TRIM
  • EXTRAPOLATE
  • SURFACE WHICH ARE PERPENDICULAR TO THE TOOLING AXIS SWEEP IS USED WITH REFERRENCE SURFACE WITH 90DEG
  • FOR PARALLEL TO TOOLING AXIS SWEEP IS CREATED WITH DRAFT DIRECTION OF 3DEG

CLASS C SURFACE IS CREATED

THIS IS CLASS A+C

THUS THE CLASS A+B+C IS CREATED

B SIDE FEATURESIN THE LOWER SUBRACT WE ARE GOING TO CREATE

  • HS WITH MS1 AND MS2
  • DOGHOUSE
  • RIBS AND LOCATOR

THESE ARE THE LOCATION FOR HEATSTAKES USING

POINT , PARALLEL AND MULTIPLE EXTRACT COMMAND IT IS PERFORMED

IT IS TAKEN FOR PARTDESIGN USING PAD , DRAFT AND EDGE FILLET THE HEAT STAKE IS CREATED

AND USING TRANSLATE HEATSTAKE IS MOVED TO DESIRED LOCATION USING POINT TO POINT OPTION

SAME PROCEDURE IS FOLLOWED FOR DOGHOUSE AND LOCATOR

NOW IT IS MOVED FOR PART DESIGN

  • AND USING PAD
  • DRAFT
  • CHAMPER
  • SPLIT
  • EDGE FILLET AND BOOLEAN OPERATIONS THE LOW SUBRACT HEAT AND LOCATORS IS CREATED

DRAFT ANALYSIS

IT IS USED TO ALLOW EASILY TO ANALYSIS A PART FOR PROPER ANGLE WE CAN VERIFY DRAFT ANGLES,EXAMINE ANGLE CHANGES WITHIN A FACE ,WELL AS LOCATING PARTING LINES ,INJECTION AND EJECTION OF SURFACE PARTS

CHANGE THE VIEW MODE TO MATERIAL

CLICK ON THE DRAFT ANALYSIS

MOVE THE COMPASS TO TOOLING AXIS

AND CLICK ON THE SURFACE AND APPLY DEGREE OF INPUT

ASSEMBLY WORKBENCH

ONCE ALL THE PARTS IS OVER

A NEW ASSEMBLY DESIGN IS CREATED AND ALL THE PARTS OF DOOR TRIM IS IMPORTED TO THE ASSEMBLY DESIGN

AND PUSH CLIP IS IMPORTED

AND USING CONSTRIAN TOOL

THE 4 PARTS ARE FIXED AND USING OFFSET CONSTRAIN THE PUSH CLIP IS MOVED TO DESIRED LOCATION ON TOP OF THE DOG HOUSE

CONCLUSION :

THUS THE DOOR TRIM PART IS CREATED WITH MASTER SECTIONS INCLUDING B SIDE FEATURES USING CATIA V5

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