Week 2:- BiW Fixture Basics Challenge

FIND THE ATTACHED FILES

PLEASE FIND THE ATTACHED ZIP FILE AND REPORT FILE NAME:P01_Z03_STN08_00_00

PLEASE FIND THE ATTACHED REPORT 

PLEASE FIND THE ATTACHED FILES 

PLEASE FIND THE ATTACHED FILES

REPORT AND CAD FILES ATTACHED IN ANSWER BOX 

FOLDER LINK https://drive.google.com/drive/folders/1_rakLPNOYXLI1tloz7cLPr2O9o2BX3Qy?usp=sharing  

PLEASE FIND THE ATTACHED WORD REPORT FILE 

1)Drawing Templates:Drawing templates are files containing frames and title blocks that convey design information. They are used to generate 2D drawings from 3D parts. Neat and detailed drawing templates convey more information from the designer to the manufacturer, helping to avoid misunderstandings and ensuring the efficient…

1)The 3D finishing process involves completing the design and making it ready for final simulation and 2D detailing.The following basic rules should be followed in 3D finishing:1. The nominality of holes must be checked to ensure easy assembly of all the units.2. Hole concentricity and sizes should be checked to ensure…

1)Base Unit: A base unit is a foundational structure designed to mount all other units of a tool, such as clamp units, pin units, rest units, and other necessary components like pneumatic valve boxes and trunking cable paths.The base unit is essential to the fixture as it supports all other components. Its design…

1) What is Design Methodology? Purchase Order: Our design process commences upon receipt of a purchase order from the customer, serving as the signal to initiate the design of the specific fixture. Inputs from Customer: Before embarking on the actual design phase, we gather requirements or specifications for the fixture…

1)What is the process of project execution activity? The diagram provided illustrates the process involved in executing activities related to BIW (Body in White) fixture & tooling. This process represents a fundamental stage in every project, marking its inception.   1. RFQ (Request for Quotation):    -…

1)What is BIW & and what are its parts? The Body in White (BIW) is the term used in automotive manufacturing to describe the stage where a vehicle's body structure is assembled but has not yet undergone painting or trim installation. It represents the skeleton of the vehicle, providing the foundational structure onto…

Objective: Establish the wiring harness routing for the designated vehicle body and generate a flattened view drawing in CATIA V5. The design will incorporate all relevant packaging rules and industry best practices acquired during this course. Implementation of protective coverings as needed is crucial. Utilize existing…

Objective: Designing a wiring harness for an engine in CATIA V5 while considering industry best practices and adhering to packaging rules is a complex but crucial task. Here's a step-by-step guide on how to approach this project: 1. Understanding Requirements: Begin by thoroughly understanding the project requirements…

AIM: To Flatten the harness assembly completed in the “ week 4 challenge”. Place the flattened view on the drawing sheet. Ensure bundles with protective coverings have different visuals on the drawing view.HARNESS ASSEMBLY :HARNESS FLATTENING:WE SHOULD SWITCH THE WORKBENCH TO HARNESS FLATTENING AND DEFINE THE…

AIM: Route the following harness layout in the Electrical workbench. Make an assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make assumptions for annotations like connect 1,…

 Q1. Route the following harness layout in the Electrical workbench. Make an assumption for harness bundle diameters. Use the following connectors as shown in the layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download…

 Q1. Download the following CAD data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties. PROCESS:1)creation of two points one is the entry point and another one is the exit point 2)create a plane for entry and exit points and a plane for a base at the bottom3)switch…

Designing of backdoor: backdoor design typically refers to the design of the rear entry points of a vehicle, such as rear doors and rear hatch or trunk, the design of a car's back door is an important aspect of automotive engineering, as it impacts various aspects of the vehicle functionality, safety, and aesthetics Here…

To define the following connectors and clips as electrical using electrical part design workbench  Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match) Tyco 85229-1 – (https://www.te.com/usa-en/product-85229-1.html?q=85229&source=header)Software…

DESIGNING  OF ROOF  A ROOF IN A CAR IS USUALLY REFERRED TO AS THE CAR ROOF OR VEHICLE ROOF, IT PROVIDES PROTECTION FROM WEATHER CONDITIONS AND CONTRIBUTES TO THE OVERALL STRUCTURAL INTEGRITY OF THE VEHICLE. THE PRIMARY OBJECTIVE OF A  CAR ROOF IS TO PROVIDE PROTECTION AND SAFETY TO THE VEHICLES OCCUPANTS…

FINAL PROJECT DEVELOPMENT OF DOOR TRIM PANEL     DOOR TRIM PANEL IS THE NEXT TO THE DASHBOARD , IT IS THE INTERIOR PARTS THAT CONTAINS THE MOST CONTROLS AND DECORATIVE PARTS IT CONTAINS INNER PANEL , SIDE IMPACT AND OUTER PANEL  NOW IM GOING TO DEVELOPE  DOOR TRIM PANEL WITH B SIDE FEATURES USING MASTER…

FENDER: THE FENDER IS THE PART OF THE VEHICLE BODY THAT COVERS THE WEELS AND ENGINE COMPARTMENT, IT IS ALSO KNOWN AS THE WING IN SOME REGIONS, THE FENDER PRIMARY FUNCTION IS TO PROTECT THE WEELS AND VEHICLES BODY FROM DEBRIS, DIRT, AND ROAD SPRAY THAT MAY BE THROWN UP BY THE ROTATING TIRES.  FENDERS ALSO CONTRIBUTE…

SECTION MODULUS: SECTION MODULUS IS A GEOMETRIC PROPETRY OF AA CROSS-SECTIONAL SHAPE THAT MEASURES ITSABILITY TO RESIST BENDING , ITS A CRITICAL PARAMETER USED IN STRUCTURAL ENGINNERING AND MECHANICS TO ANALYZE THE BENDING STRENGTH AND STIFNESS OF BEAMS, COLOUMNS AND OTHER STRUCUTRAL ELEMENTS.   SECTION MODULUS CAN…

DESIGNING OF HOOD  HOOD IN AUTOMOBILE: Hood refers to the metal cover that encloses and protect the engine ccompartment at the front of the vechile. In some regions its also known as "bonnet" , the main purpose of the hood is to sheid the engine and its components from the elements such as snow, rain and debris ,…

Under-body coating  Underbody coating is also known as under coating . it is a protective layer applied to the underside of a vechile , it is designed to protect the vechile undercarriage from corrosion , rust and other forms of damage caused by the exposure to moisture , salt dirt and other enviroimnetal factors.…

BENCHMARKING  BENCHMARKING IS A PROCESS OF COMPARING A COMPANY PERFORMANCE OR PRODUCTS AGAINT THE BEST PRATICES OF INDUSTRY LEADERS OR COMPETITORS , IT  HELPS ORIGANIZATION TO IDENTOFY GAPS IN THEIR PERFROMNACE AND TO LERAN FROM THR SUCCESSES AND FAILURE OF OTHERS  TYPES OF BENCHMARKING  INTERNAL BENCHMARKING…

AIM: PROJECT ON APILLAR DESIGN USING CLASS A SURFACE WITH CATIA V5 A-PILLAR    THE GIVEN CLASS A SURFACE :     THIS IS THE GIVEN CLASS A SURFACE TOOLING AXIS: TOOLING AXIS IS CREATED BY TAKING EXTRACT OF  CLASS A SURFACE AND A POINT IS CREATED  WITH THE REFERENCE POINT A BISCETING LINE IS…

AIM: TO CREATE CV JOINT AND QUICK RETURN MECHANISM IN GIVEN RFERNCE DRAWINGS IN ASSEMBLY WORKBENCH  GIVEN SKETCH  CV JOINT : CV JOINT IS KNOWS AS CONSTANT VELOCITY JOINTS , ARE LOCATED AT EACH END OF THE DRIVE SHAFT    TO PERFROM THIS CV JOINED SKETCH , PAD, EDGE FILLET COMMANDS ARE USED AND ALL THE…

AIM: To create HEAT STAKES AND LOCATOR  in given door trim LOWER      There are two locations for HEAT STAKES  Class A:  This is the given class A surface Tooling Axis •click measure interia •select the glass a surface and click create geometry  •select non associative…

AIM: TO CREATE DOG HOUSE IN GIVEN DOOR TRIM AND THICKNESS OF 2.5MM THERE ARE TWO LOCATIONS FOR DOG HOUSE    CLASS A: THIS IS THE GIVEN CLASS A SURFACE    TOOLING AXIS  CLICK MEASURE INTERIA  SELECT THE CLASS A SURFACE AND CLICK CREATE GEOMETRY  SELECT NON ASSOCIATVE GEOMETRY  AND…

AIM: TO CREATE RIB AND SCREW BOSS ON GIVEN COMPONENT  GIVEN CLASS A SURFACE   DESIGN RULES FOR RIB CREATION    DESIGN RULES FOR SCREW BOSS CREATION GIVEN IN THE CHALLENGE General Guidelines for Bosses:   Draft  - 0.5 degrees on the walls of boss   Thickness -  Typically…

AIM:  TO THE DOOR TRIM PLASTIC COMPONENT THROUGH THE GIVEN CLASS-A SURFACE. TO BEGIN WITH, THE TOOLING AXIS FOR THE GIVEN CLASS A SURFACE SHOUKD BE CREATED MEETING THE REQUIREMENTS OF THE DRAFT ANGLE AND END PERFROM THE DRAFT ANALYSIS O THE MODEL. THICKNESS OF THE COMPONENT 2.5 mm CLASS A SURFACE  THE GIVEN CLASS A SURFACE…

 AIM: TO CREATE BUMPER OF CLASS B AND C WITH REQUIRED THICKNESS OF 3MM GIVEN CLASS A SURFACE    TOOLING AXIS: USING MEASURE INERTIA OPTION SELECT CLASS A SURFACE CLICK CREATE GEOMETRY IN MEASURE INERTIA WINDOW  SELECT NON ASSOCIATIVE GEOMETRY  AND CLICK CENTRE OF GRAVITY  CLICKING CREATE GEOMETRY…

AIM: TO CREATE CORE AND CAVITY BLOCKS FOR THE GIVEN SWITCH BEZEL CLASS A SURFACE    CLASS A: THE GIVEN CLASS A SURFACE    TOOLING AXIS: IN ORDER TO PERFORM CORE AND CAVITY WE NEED TO CREATE TOOLING AXIS FOR DRAFTING ANALYSIS ,  RESPECTED TO CLASS A SURFACE THE BOTTOM IS SELECTED AND EXTRACTED AND…

AIM:  TO CREATE THE COIN HOLDER PLASTIC COMPONENT THROUGH GIVEN CLASS A SURFACE  THICKNESS OF COMPONENT IS 2.5MM  CLASS A : CLASS A SURFACE IS A COIN HOLDER DESIGN WHICH I NEED TO CREATE AS PLASTIC COMPONENT     TOOLING AXIS: USING THE CLASS A SURFACE THE BASE IS EXTRACTED AND USING THE SURFACE…

AIM: TO the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface THICKNESS OF THE COMPONENT :2.5MM CLASS A: THIS IS THE GIVEN CLASS A SURFACE WHICH IS DONE IN ALIAS  OUR  AIM IS TO CREATE PLASTIC COMPONENT WITH 2.5MM THICKNESS   TOOLING…

AIM : TO CREATE THE BASE BRACKET PLASTIC COMPONENT THROUGHT THE GIVEN CLASS A SURFACE   Thickness of Plastic Part - 2.5 mm   THE GIVEN CLASS A SURFACE:   CREATING TOOLING AXIS: CREATED A POINT ON THE CENTRE HOLE AND CREATED A LINE WITH THE REFRENCE OF THE POINT ALONG Z DIRECTION AND WITH INTERSECTION…