Week 11 - Project - A pillar Design with Master Section

AIM: PROJECT ON APILLAR DESIGN USING CLASS A SURFACE WITH CATIA V5

A-PILLAR

THE GIVEN CLASS A SURFACE :

THIS IS THE GIVEN CLASS A SURFACE

TOOLING AXIS:

TOOLING AXIS IS CREATED BY TAKING EXTRACT OF CLASS A SURFACE AND A POINT IS CREATED

WITH THE REFERENCE POINT A BISCETING LINE IS DRAWN

THUS THE TOOLING AXIS IS CREATED

DRAFT ANALYSIS :

• TO PERFROM DRAFT ANALYSIS
• CLICK ON VIEW AND CHANGE IT TO MATERIAL VIEW MODE
• CLICK ON DRAFT ANALYSIS
• MOVE THE COMPASS TOWARDS THE TOOLING AXIS
• CHECK WHEATHER IT IS LIED ON TOOLING AXIS PROPERLY
• AND GIVEN THE DRAFT ANGLE FOR 3 AND CLICK ON THE CLASS A SURFACE

THE DRAFT ANALYSIS IS COMPLETED SO THE COMPONENT IS READY FOR NEXT STAGE

CLASS B:

• CLASS B SURFACE IS CREATED USING THE
• OFFSET
• EXTRACT
• EXTRAPOL
• SWEEP
• JOIN
• SURFACE UNTRIM
• BOUNDARY COMMANDS
• WE ARE OFFSETTING THE CLASS A SURFACE FOR 2.5MM

THE GIVEN THICKNESS OF COMPONENT BY SKILL LYNC TEAM

SOME MISSING PATCHES ARE FOUND

USING THESE COMMANDS THE CLASS B SURFACE IS CREATED SUCCESSFULLY

CLASS C:

• CLASS C SURFACE IS CREATED USING THE
• SWEEP
• EXTRAPOL
• TRIM AND JOIN COMMAND

SURFACE WHICH ARE PERPENDICULAR TO THE TOOLING AXIS SWEEP COMMAND IS USED WITH REFERNCE SURFACE WITH 90DEG

FOR PARELLEL TO THE TOOLING AXIS SWEEP IS CREATED WITH DRAFT DIRECTION OF 3DEG

AND WITH EXTRAPOL TOOL THE SURFACE ARE INCREASED AND IT IS TRIMMEED WITH RESPECTED C SURFACES AND IT IS JOINED THUS THE C SURFACE IS CREATED

AND CLASS A+ C IS CREATED

CLASS A+B+C IS CREATED

CLOSE BODY

INSERTING A NEW BODY THE CLOSE SURFACE IS CREATED WITH CLOSE BODY IN PART DESIGN

CREATION OF B SIDE FEATURES :

FIRST SIDE TOOLING AXIS IS CREATED USING BISCETING METHOD

WITH EXTRACT THE LINE IS CREATED AND NAMED AS SIDE TOOLING AXIS

AND DOG HOUSE CREATION

USING THE GIVEN CURVE ITS IS EXTRACTED AND NEW PLANE IS INSERTED AND THE SKETCH IS DRAWN FOR THE DOG HOUSE AND IT IS EXTRUDED

AND IT IS TRIMMED AND USING THICKEN COMMAND IT IS THCIKED FOR 2.5MM

AND ITS IS ADDED TO THE CLOSE BODY

SAME PROCEDURE IS FOLLOWED FOR PLATES AND RIBS ALSO

ONCE ALL IS DONE IT IS ADDED IN THE CLOSE BODY WITH BOOLENA OPERATIONS

AND THE UNWANTED EXTRATED FACES ARE REMOVED IN UNITRIM SECTION

ONCE ALL IS DONE THE DRAFT AND FILLETS IS GIVEN FOR THE A PILLAR BODY

TREE STRUCTURE:

AND FINAL DRAFT IS DONE WITH THE A PILLAR SECTION