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Gowtham Nanjukutty

BE mechanical engineer

Skills Acquired at Skill-Lync :

  • STRUCTURAL-MESHING
  • ANSA
  • HYPER-MESH
  • SHEET-METAL-MESHING
  • FEA
  • LS-DYNA
  • RADIOSS
  • CRASH-WORTHINESS

Introduction

Mechanical engineer

35 Projects

Week 3 - 2D meshing for sheet metal

Objective:

      Aim:          To create a meshing of Hood check for the geometrical errors and mesh with the given element quality criteria. Procedure: Open the model in Ansa before assigning the quality check for geometry issues and fix them. After geometry check extract mid…

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26 May 2022 01:43 PM IST

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    Week - 4 - 2D meshing for Plastic components

    Objective:

    Aim:               To check for the geometrical errors and take the mid surface by suitable mid surfacing techniques for the given Plastic Bottle Cap model and  Mesh the same with given element Quality criteria.   Procedure: Import the cad model…

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    02 Jun 2022 04:31 AM IST

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      Tool Test 1

      Objective:

      Due to some health issues i cant able to complete on time which is given to complete the project. 

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      09 Jun 2022 05:30 PM IST

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        Week- 5 - Solid meshing

        Objective:

        AIM: To check for the geometrical errors and mesh the Surfaces with the given 2D element Quality criteria for the given Rearview mirror component. Also use the component for tetra element to mesh the volumes defined in the model and check for the quality after Volume meshing. S.No  Quality Criteria  Value  1 Target/Average…

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        15 Jun 2022 04:39 AM IST

        • ANSA
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        Tool Test-2

        Objective:

        The given Intake Manifold component, check for the geometrical errors and mesh the Surfaces with the given 2D element Quality criterias and also use tetra elements to mesh the Volumes defined in the model and check for the below quality after Volume meshing. 2D Elements - Only check for Min length and Max length…

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        16 Jun 2022 06:30 AM IST

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          Week 6 - Creating connection for Rear door

          Objective:

          Aim:          For the given Rear door FE model, Create and Apply different PIDs for different components. To generate the 1D connections in NASTRAN deck for diffrenet type of joint. Procedure: 1. Import the cad model in ANSA.      2. We have to set the different PID's for…

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          24 Jun 2022 04:28 AM IST

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          Week - 8 - Morphing

          Objective:

          Aim:   To perform the morphing for the given models. morphing is the process of changing the design of the components. Procedure: Model 1 : 1. Import the cad model and check for geometry. 2. Switch to the Morphing module.  3. In the Boxes>New>Ortho>Geometry select the model or any…

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          08 Jul 2022 03:46 AM IST

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            Project 1 - 2D meshing on the instrumental Panel

            Objective:

            Aim:        To check for the geometrical errors and mesh with the given element Quality criteria. After meshing the component the thickness has to be assigned. Procedure: 1. Import the CAD model in ANSA. 2. Make topo and check for the geomentry error.   3. Clean up the geomentry error by automatic fix by ANSA or manual…

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            13 Jul 2022 02:00 PM IST

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            Project - 2 - Meshing on the suspension Assembly

            Objective:

            Aim:    The given assembly, check for the geometrical errors and mesh with the given element Quality criteria. After meshing the component the thickness has to be assigned for mid surfaces.Use tetra elements to model non-uniform thickness components. Also use Appropriate connections to connect the component.…

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            19 Jul 2022 08:35 AM IST

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              Week 4-1D Element Creation Challenge

              Objective:

              Objective:      To create the mesh on the given model with size of 5 units and create 1D elements on thenfollowing component with give cross-section and DOF. a. Rod element:- Translational DOF should be Constrained with RBE2 link Cross-Section: BOX- Dimension a= 12 mm      …

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              28 Jul 2022 01:37 AM IST

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                Week 6-Meshing of Hood Challenge

                Objective:

                OBJECTIVE:To generate seperate mid-surface and assign thickness for all the model component andmesh them under the quality criteria given below. Target Element Length = 5 Units S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2 Units 6 Max. Length 8 Units 7 Min angle…

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                11 Aug 2022 06:52 AM IST

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                  Week 8-3D Tetra Meshing Challenge

                  Objective:

                  AIM :  To create the teramesh for the given components. Model 1: TetraMesh Generation Method: 2D to 3D Conversion Elements sizes: Min- 2 Units, Target- 5 Units, Max- 7 Units  Tet collapse: 0.15 Model 2: TetraMesh Generation Method: Quick Tetra Mesh/ Volume Tetra Mesh Target Element size: 3 Units. Tet Collapse: 0.15 Model…

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                  21 Aug 2022 02:48 PM IST

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                    Week 9-Creation of 1D Connectors Challenge

                    Objective:

                    OBJECTIVE :       To create the mesh on the given model and create the connector and attachment of various components. Target Element size - 5 Units S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2 Units 6 Max.…

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                    23 Aug 2022 12:05 PM IST

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                      Week 12:Project-1-Meshing of Door Inner Panel Challenge

                      Objective:

                      OBJECTIVE :        To mesh the given component for the given quality criteria and assign the thickness.   Target Element Length = 4 Units S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2 Units 6 Max. Length…

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                      04 Sep 2022 12:08 PM IST

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                        Week 12:Project 2-Meshing of Rear Wheel Holder challenge

                        Objective:

                        OBJECTIVE :     To mesh the given component with following quality criteria and assign the thickness.   Target Element Length = 5 Units S.N Quality Criteria  Value  1 Aspect Ratio  5 2 Skewness 45 3 Warping 15 4 Taper      0.5 5 Min. Length 2 Units 6 Max. Length 8 Units 7 Min…

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                        07 Sep 2022 09:53 AM IST

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                          Week - 1 - Consistency of Units

                          Objective:

                            AIM:       Convert the given values in the required conversion factor units with detailed calculation. OBJECTIVES:      Different industries use different system of units as per their convenience. The units for the basic measurement quantities, mass distance and time - dictate how the…

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                          18 Sep 2022 02:34 AM IST

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                          Week - 2 - Explicit and Implicit Analysis

                          Objective:

                          AIM:   To slove the equation  F(u) = u3+9u2+4u by using both explicit and implicit methods with the tolerence of 0.001. Explicit Analysis: In Explicit analysis mostly dynamic analysis and nodal accelerations are solved directly (not iteratively) as the inverse of the diagonal matrix times the net nodal…

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                          21 Sep 2022 05:47 PM IST

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                          Week - 3 Drop test Challenge

                          Objective:

                          AIM:     The objective of this assignment is not to get a correct simulation but to get a feel of creating an input deck from scratch and to prepare the drop test of the phone from scratch using just the finite element model of the mobile phone. PROCEDURE: The unit system follows mm,ms,Kg,KN .…

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                          26 Sep 2022 03:30 AM IST

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                            Week - 4 - Crash Box Simulation

                            Objective:

                            AIM:    To simulate the crash test for a crash box having a different thickness of 1.2 and 1.5 mm into the rigid wall at 50 kmph and to obtain the required output data given below. PROCEDURE: 1. Initially, open the new_crash_box.k file in the LS -prepost and the unit system followed here is gm-mm-ms. 2. Then…

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                            29 Sep 2022 10:44 AM IST

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                              Week - 5 - Modelling Spotwelds

                              Objective:

                              AIM: To create spotweld connections for the given model using the beam amd hexa element in the LS-Dyna. PROCEDURE: 1.Import the given model to the ls-dyna which is in the keyword format and it is meshed.   2. create a rigidwall using the create entity option and selct the rigidwall planar and select the N1 and…

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                              01 Oct 2022 02:58 PM IST

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                                Week-6 Calculate the Stretch Ratio by comparing the ELFORM (-2,-1,1,2) with Ogden_Material Model.

                                Objective:

                                AIM:   Create a 10x10x10mm solid mesh and run a pure tensile run on it with stretch ratio of 5. Compare different element formulations of solids 1,-1,2,-2 and plot engineering stress vs stretch values. The given is a Ogden material card which is hyperelastic (rubber). EXPLANATION: Element formulations used are…

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                                07 Oct 2022 03:20 PM IST

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                                Week-7 Head Impact

                                Objective:

                                AIM:   To Create a Head Impact simulation using the child head sample and the car hood model. Impact with rigid wall Impact with car hood   CASES: CASE1: Simple head with rigid wall. CASE2: Head form 35 degrees with rigid wall. CASE3: Head form  35 degrees with hood. (1.5 mm thickness) PROCEDURE: CASE1: Simple head with…

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                                12 Oct 2022 11:55 AM IST

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                                Week - 8 Mass Scaling

                                Objective:

                                AIM:     To introduce mass scaling Technique to reduce the run time for the analysis and the limit for the mass scaling is restricted to 8% and simulation as to be completely stable. By optimizing the TSSFC and DT2MS parameters the simulation is analyzed. INTRODUCTION: Timestep Significance: In the simplest case (small,…

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                                18 Oct 2022 11:59 AM IST

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                                  Week-7 Head Impact

                                  Objective:

                                  AIM:   To Create a Head Impact simulation using the child head sample and the car hood model. Impact with rigid wall Impact with car hood   CASES: CASE1: Simple head with rigid wall. CASE2: Head form 35 degrees with rigid wall. CASE3: Head form  35 degrees with hood. (1.5 mm thickness) PROCEDURE: CASE1: Simple head with…

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                                  21 Oct 2022 01:08 PM IST

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                                  Week - 9 Material Modeling from Raw Data

                                  Objective:

                                  AIM:   Using the given true stress-strain curve of graphite iron casting and creating MAT_024 material model and then validating it.  The given curve: The given true stress strain curve data is digitized for curve 1 and confirming it matches with the given curve. strain % stress (ksi) 0 0 0.00988471 2.28227 0.0308506 6.74283…

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                                  26 Oct 2022 06:41 AM IST

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                                    Week - 10 Hyperelastic Material Models

                                    Objective:

                                    AIM:    To calculate the Mooney Rivlin and Ogden material constants and compare the both using stress-strain data from a Dogbone specimen tensile test with 100 percent strain. Theory: Hyper elastic materials are the material which has the capability to stretch with more than 100 % strain without…

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                                    29 Oct 2022 05:18 AM IST

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                                    week-11 Joint creation and Demonstration

                                    Objective:

                                    AIM:   To create the different kinds of joints like the spherical, revolute, cylindrical, and translational joints.To use *CONSTRAINED_EXTRA_NODES and *CONSTRAINED_NODAL_RIGID_BODY to create joints between rigid and deformable bodies respectively.  MECHANICAL JOINTS: 1) Revolute joint -  A…

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                                    07 Nov 2022 05:31 AM IST

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                                      Bird Strike - Project - 2

                                      Objective:

                                      AIM:  To simulate a non-linear transient dynamic problem of a Bird Strike with a Jet Engine Blade and evaluate the results. OBJECTIVES: The given file contains all the 4 parts which as to separate and save part wise. The suitable material is to be created and saved in a subfolder. The node number, Element…

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                                      09 Nov 2022 08:51 AM IST

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                                        Assignment 1-2D Meshing Challenge

                                        Objective:

                                        AIM : To extract the mid surface and perform the geometry clean up on the given components. To generate a 2D mesh on the given components by following the element qaulity criteria. To assign the thickness for the given component. PROCEDURE :  Component 1:-       Initially, the given component is imported…

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                                        14 Nov 2022 02:56 PM IST

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                                          Assignment 2-RADIOSS Engine File Editing & 3D Meshing Challenge

                                          Objective:

                                          Questions: 1. Check the material properties of the rail component and calculate the speed of sound in steel rail=_______ 2. The length of the rail is about 1000 mm.calculate the time takes for a shock wave to travel from one end of the rail to the other. 3.Time for sound to travel length of rail=______ 4.Edit…

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                                          16 Nov 2022 06:29 AM IST

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                                          Assignment 3-2D Element Formulation Challenge

                                          Objective:

                                          Recommended properties: Parameters    Comment  Ishell =24   QEPH 4 nodes shells are best combination of cost and accuracy. Ismstr=2   Full geometric nonlinearities (default)with possible small strain formulation activation in RADIOSS Engine. Ish3n=2   Standard 3 noded shell…

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                                          17 Nov 2022 04:40 AM IST

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                                          Assignment 4-RADIOSS Material Laws Challenge

                                          Objective:

                                          AIM: To run crash analysis on the given model by applying different materials laws available in Radioss and post-process the results. OBJECTIVE: To carry out simulations of the given starter files and compare the results. There shall be 7 cases (according to given parameters) and they are to be compared primarily via animations…

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                                          22 Nov 2022 12:45 PM IST

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                                          Assignment 5-RADIOSS Interfaces & Study of Effect of Notches Challenge

                                          Objective:

                                          AIM:         To study the RADIOSS Interfaces and the effect of notches using Hypermesh, Hyperview and Hypergraph 2D. OBJECTIVES : To create mesh for bumper assembly, mesh element size is 6mm. To apply and study the different cases for the crash tube model. To study the effect of notches on the crash…

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                                          26 Nov 2022 10:05 AM IST

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                                          Assignment 6-Frontal Crash Simulation Challenge

                                          Objective:

                                          Objective:- To perform frontal crash analysis in the neon model with the recommended parameters and output requests. Frontal crash-BIW Check unit system and either follow[Mg mm s] or [Kg mm ms]. Create appropriate interface ,friction 0.2 and recommended parameters. Make sure of no penetrations and intersection. Correct…

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                                          11 Dec 2022 05:18 AM IST

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                                            Assignment 7-Side Pole Crash Simulation Challenge

                                            Objective:

                                                                                                                         Side Pole Crash Simulation Aim: To run a simulation for the neon slide pple crash and to obtain the results in the post processing. Objective: To check the unit system in the solver. To create an appropriate interface with friction 0.2 and recommended…

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                                            13 Dec 2022 03:16 PM IST

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                                              4 Course Certificates

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                                              Preprocessor for Structural Analysis using ANSA

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                                              HyperMesh for FEA Plastic and Sheet Metal Applications

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                                              LS-DYNA for Structural Mechanics/FEA

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                                              Crashworthiness Analysis using HyperMesh and Radioss

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                                              Academic Qualification

                                              B.E

                                              Info Institute Of Engineering.

                                              14 Jul 2015 - 05 May 2018

                                              Diploma

                                              Sri Ranganathar Institute of Polytechnic College

                                              09 Jul 2012 - 05 May 2015

                                              10th

                                              K G Matriculation Higher Secondary School

                                              04 Jul 2001 - 05 May 2012

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