Week 11- Assembly Workbench

Wiring harness design using CATIA V5 AIM:  Using following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco…

TITLE: Design of sheet metal bracket 2 using NX-CAD OBJECTIVE: To design the sheet metal bracket 2using NX-CAD and also draft the flattened sheet metal design. INTRODUCTION: Brackets are connecting devices used to join two objects. In architecture, they may be made of wood or stone and used to join walls with features…

TITLE: Design of sheet metal bracket using NX-CAD OBJECTIVE: To design the sheet metal bracketusing NX-CAD and also draft the flattened sheet metal design. INTRODUCTION: Brackets are connecting devices used to join two objects. In architecture, they may be made of wood or stone and used to join walls with features like…

TITLE: Design of sheet metal odd enclosure using NX-CAD OBJECTIVE: To design the sheet metal odd enclosure using NX-CAD And draft the flattened sheet metal design. INTRODUCTION: The term “sheet metal” refers to any metal that can be formed into flat pieces of varying thicknesses. Thick metals are called plate. Metals used…

Aim: To get familiar with the modeling process, writing scripts in Matlab, modeling in Simulink, analyzing data and generating plots for development of a forward energy-based fuel consumption model of a P1 hybrid vehicle.The main goal of this project is to understand the functionality of a P1 hybrid and be able to…

TITLE: Design of sheet metal box assembly using NX-CAD OBJECTIVE: To design the sheet metal box assembly using NX-CAD and also draft the flattened sheet metal design. INTRODUCTION: Sheet metal is a flat or thin shaped metal which is leaned to a sheet and it has a thickness of 0.5-6 mm. Using sheet metal, we can create…

TITLE: Design of sheet metal casing using NX-CAD OBJECTIVE: To design the sheet metal casing using NX-CAD and also draft the flattened sheet metal design. INTRODUCTION: A sheet metal casing or sheet metal enclosure is outer body a component where it is presented for its support and asethetical value. An enclosure is made…

Aim: To get familiar with the modeling process, writing scripts in Matlab, modeling in Simulink, analyzing data and generating plots for development of a forward energy-based fuel consumption model of a conventional vehicle. Objective: To evaluate fuel economy numbers (kmpl) for UDDS and HWFET cycle. plot time trace…

AIM: To design the back door outer panel, inner panel and the necessary reinforcements by the styling surface. And also create an assembly of back door inner panel, outer panel, latch, and the hinge reinforcements. OBJECTIVE: To create a back door inner panel using the given outer panel and mater section. Also create a…

AIM:  Create a master section development the 4 way locator and dog house for the B-pillar lower section considering the design rules mentioned in the video.  OBJECTIVE: Ensure Proper Tree Structure Geometrical sets should have a proper name based on the sketches present inside of it All the sketches should be…

AIM: For the given roof styling, Develop the essential flanges and reinforcements, provide appropriate dimensions and check for draft analysis, and submit the section inertia report on the O-Y section. OBJECTIVE: Develop essential flanges and reinforcements for the roof design Create an assembly file for the developed…

AIM: Use the Section from your Hood design and calculate the section modulus using the given formula. OBJECTIVE: Calculate the section modulus for the hood design. Develop a new section that has improved the section modulus of the previous section And mention the changes that was made to increase the strength. OBSERVATION:…

AIM: To design the car fender and the necessary mounts by following the Master section.  INTRODUCTION: Fender is the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road…

Introduction: Wheel Arc is the part of fender and semicircular part positioned above the wheel. It protects the wheel from unwanted particles and entering of those particles into the engine compartment and even provides safety for pedestrian. Requirements have been proposed by vehicle and road safety community to the minimum…

AIM: To design the Hood outer panel, inner panel and the necessary reinforcements by following the Master section. And also create an assembly of Hood inner panel, outer panel, latch, hinge and the reinforcements. LIMITATIONS: Hood Thickness Information Outer Panel Thickness = 0.75mm Inner Panel Thickness = 0.75mm Reinforcement…

INTRODUCTION: Underbody coating is usually a dense cladding applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the underbody coating applied after a couple of years, it’s fine too. This…

AIM: To create a benchmark with presently available cars in the market. LIMITATION: Number of persons - 5 Travel type - Both city and highway traffics Frequent long distance travelling - yes for 500 kms Budget - 8 lakhs to 10 lakhs Car type - Suv  THEORY: BENCHMARKING Benchmarking is the practice of comparing business…

AIM: To Carry out a system-level simulation of an all-terrain vehicle.  OBSERVATION: System-level simulation (SLS) - It  is a collection of practical methods used in the field of systems engineering, in order to simulate, with a computer, the global behavior of large cyber-physical systems. Model of…

MODEL-1 AIM: To implement control logic of a “washing machine” using Stateflow as per given sequence OBJECTIVE: If the power supply is available, the system gets activated. If the Water supply is not available, stop the process & indicate through LED. Soaking time should be 200s followed by Washing time…

MODEL-1 AIM: To Make a Simulink model of Doorbell using solenoid block. OBSERVATION: Pulse generator - The Pulse Generator block generates square wave pulses at regular intervals. The block waveform parameters, Amplitude, Pulse Width, Period, and Phase delay, determine the shape…

AIM:  Develop a Door Trim panel and Create  mounting features as per design guidelines in the industry and with master sections, dog house and push pin for the door trim panel considering the design rules.  OBJECTIVE: Ensure Proper Tree Structure Geometrical sets should have a proper name based on the sketches…

Drawing 1 Part design Rectangular part 4 way key part Circular part Key part Vertical rod Assembled part Part Drawing Drawing 2 Part design 2 way thumb 3 way thumb 4 way thumb Assembled part Part Drawing

AIM:  Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. And also Create the Heat Stakes and the locators considering…

AIM:  Create the boss and Dog House for the Centre console coin holder considering the design rules mentioned in the video.  OBJECTIVE: Ensure Proper Tree Structure Geometrical sets should have a proper name based on the sketches present inside of it All the sketches should be created under the Geometrical set …

AIM:  Create the rib for the Centre console coin holder considering the design rules mentioned in the video.  OBJECTIVE: Ensure Proper Tree Structure Geometrical sets should have a proper name based on the sketches present inside of it All the sketches should be created under the Geometrical set  A detailed…

AIM:  Create the door arm rest Plastic component through the given Class-A surface and perform the Draft analysis on the model.  OBJECTIVE: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should be created under the Geometrical…

AIM:  Create the Switch bezel Plastic component through the given Class-A surface and perform the Draft analysis on the model.  OBJECTIVE: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should be created under the Geometrical…

AIM:  Create the Coin holder Plastic component through the given Class-A surface and perform the Draft analysis on the model.  OBJECTIVE: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should be created under the Geometrical…

AIM:  Create the Switch bezel Plastic component through the given Class-A surface and perform the Draft analysis on the model.  OBJECTIVE: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should be created under the Geometrical…

AIM:  Create the Base Bracket Plastic component through the given Class-A surface and perform the Draft analysis on the model.  OBJECTIVE: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should be created under the Geometrical…

 AIM:  Create a tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model. OBJECTIVE: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should be created…

AIM: To create a program for Rankine Cycle Simulator and plot T-S, H-S diagram. OBJECTIVE: Create a Rankine Cycle Simulator. Program a code to calculate the state points of the Rankine Cycle based on user inputs.  Plot the corresponding T-s and h-s diagram for the given set of inputs. THEORY OF RANKINE CYCLE:…

AIM: Write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file https://drive.google.com/file/d/1AikCHDlz9s_fu8whE81qee_GD4AyYpCP/view?usp=sharing.  OBJECTIVES: Create a function that extracts the 14 co-efficients and calculates…

AIM: Write a program to optimise the genetic algorithm using MATLAB. OBJECTIVE: A program to optimise the stalagmite function and find the 'global maxima' of the function. To expalin the concept of genetic algorithm and also explain the syntax for 'ga' in MATLAB. Plot graphs for 3 optimization studies as follows,…

AIM: To create a program to stimulate the simple pendulum motion in matlab. PROCEDURE: Starting a program in MATLAB with the following commands : clear all - To clear all datas stored in workspace. close all - To close previous figures and plots. clc - To clear the command window. Enter the given variables and assume…