AimTo conduct design and analysis study on a plastic stool using solidworks simulation tool to improve our design to better suite our functional needs.ObjectivesTo reduce the material weight of the object in our design by doing a design study.To withstand a total weight of 100kg.IntroductionFinite element analysis…
JASWANTH SAI PADUGUPADU
updated on 22 Nov 2024
Project Details
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Read more Projects by JASWANTH SAI PADUGUPADU (102)
Advanced Sheet Metal Design Using NX Cad Challenge_7_ Metal bracket-II
OBJECTIVE:This is a project to learn the step by step procedure to create a Bracket with a gusset from the given 2D drawing.INTRODUCTION:A bracket is an intermediate component for fixing one part to another. It is used to support the weight. Brackets vary widely in shape, here we are designing an L- shaped bracket.The…
17 Dec 2024 06:57 PM IST
Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket
Advanced Sheet Metal Design using NX CADChallenge #6 - BracketAim -To create a Bracket design according to the given instructions and make a Drawing sheet for the model. Introduction -Siemens NX provides a set of tools within it that allows for simple and fast design of sheet metal parts. It also incorporates material & process…
17 Dec 2024 06:57 PM IST
Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure
Title of the Project: Advanced Sheet Metal Design Using NX Cad Challenge 5 Odd Shaped EnclosureObjective: To design a Odd shaped Enclosure with the help of NX advance sheet metal.Introduction:Sheet metal is metal formed by an industrial process into thin, flat pieces. Countless everyday objects are fabricated…
17 Dec 2024 06:57 PM IST
Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly
OBJECTIVE:Learn to design a sheet metal box assembly in industrial manner by using siemens NX. INTRODUCTION:Sheet metal parts are widely used in machinery, enclosure, brackets, and automobile due to its various advantages. The parts are normally manufactured with break press. Sheet metal is nothing but the thin sheets…
17 Dec 2024 06:55 PM IST
Advanced Sheet Metal Design Using NX Cad Challenge_1_Casing Design
Title of the Project: Advanced Sheet Metal Design Using NX Cad Challenge 1 Casing DesignObjective: To design a Casing with the help of NX advance sheet metal.NX Sheet Metal provides a set of tools within the NX design environment that allows for simple and fast design of sheet metal parts, dependent on their material and…
17 Dec 2024 06:54 PM IST
FINAL INDEPENDENT PROJECT
Design, Assembly, and Rendering of a Front-End Loader using SolidWorks and SolidWorks Visualize: - Zip File of All the Parts of Front-End Loader: -Link: - https://drive.google.com/file/d/1kfL8LN4yJ4mRfvhYOjpnn7Ma8LXAsi79/view?usp=sharing …
17 Dec 2024 05:40 PM IST
Radar Mast & Final Assembly of Yacht
Title :- Yacht ModellingObjective :- To model Radar mast and assemble the Yacht using SolidWorks.Introduction:-In this we will be able to sketch and build an entire Yacht using SOLIDWORKS. Under this challenge we will learn the curve generation, surface creation from curves & sketches, types…
13 Dec 2024 11:23 AM IST
Photo Realistic Rendering
AIM:-The Project Report is about the Designing, Modelling, and Photo Rendering of American Chopper using Solidworks 2021 and Solidworks Visualize 2021.OBJECTIVE:-To Design and model each component required to make assembly of an American Chopper in Solidworks and finally make a Photorealistic Rendering of the complete…
13 Dec 2024 09:59 AM IST
Week 3- Geometry cleanup and Mid-surfacing
Aim:1) To extract mid-surface for the tube model and provide a connection with sharing option at the tube joint locations2) Create a model in Spaceclaim one on top of each other and create a shared topology between the top block and the bottom block. Perform a modal analysis (free-free run)Procedure:Case…
28 Nov 2024 04:04 PM IST
Project 1
AimTo conduct design and analysis study on a plastic stool using solidworks simulation tool to improve our design to better suite our functional needs.ObjectivesTo reduce the material weight of the object in our design by doing a design study.To withstand a total weight of 100kg.IntroductionFinite element analysis…
22 Nov 2024 03:31 AM IST
Challenge 2- Comparing the performance of three types of beams under bending load.
AIMTo perform a Finite element analysis (FEA) on three types of beams under a bending load using solidworks.INTRODUCTIONFinite element analysis is the use of calculations, models and simulations to predict and understand how an object might behave under various physical conditions. Engineers use FEA to find problems…
30 Oct 2024 04:50 PM IST
FINAL TEST
PFI EngineQ1. What is the Compression Ratio for the Engine?The compression ratio (CR) of an engine is the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity. It's given by:CR=VmaxVmin=Vcyl+VclearanceVclearance\text{CR} = \frac{V_{max}}{V_{min}} = \frac{V_{cyl} + V_{clearance}}{V_{clearance}}Q2.…
30 Oct 2024 03:42 PM IST
Week 11: Project 2 - Emission characterization on a CAT3410 engine
AIM:- To simulate, analyze, and compare the significances of both omega and open w pistons INTRODUCTION:- In this project, I will demonstrate the diesel engine simulation and the characteristic difference between open w type piston and …
30 Oct 2024 03:35 PM IST
Week 10: Project 1 - FULL HYDRO case set up (PFI)
Aim :To set up a combustion simulation with the details given in the challenge and to study different properties of combustion by post processing the results obtained by the calculation of the full hydrodynamic set up of the given geometry.Objective :1. What is the compression ratio of this engine?2. Why do we need a wall…
30 Oct 2024 03:28 PM IST
Week 9: Project 1 - Surface preparation and Boundary Flagging (PFI)
OBJECTIVE:To perform surface preparation and boundary flagging tasks on our IC Engine case and setup a No Hydro simulation.PROCEDURE:When importing our geometry and running the diagnosis in Converge CFD we are prone to get a lot of errors in the design geometry. First we flag recognisable boundaries and hide certain parts…
30 Oct 2024 03:16 PM IST
Week 8: Literature review - RANS derivation and analysis
To derive the Reynolds stress terms and explain the concepts of turbulent and molecular viscosity, I'll go through each question one by one:1. Applying Reynolds Decomposition to Navier-Stokes EquationsReynolds decomposition is used to separate the instantaneous variables in turbulent flow into their mean and fluctuating…
30 Oct 2024 03:13 PM IST
Week 7: Shock tube simulation project
Aim:- The aim of the project is to simulate the flow across a shock tube. We intend to study the pressure and temperature distribution over time. Also we intend to study the variation of cell count over time.Theory:- The shock tube is an instrument used to replicate and direct blast waves at a…
30 Oct 2024 03:01 PM IST
Week 6: Conjugate Heat Transfer Simulation
IntroductionIn this project we are required to setup a conjugate heat transfer flow through a pipe.The fluid flowing thorugh the pipe is air with a reynold's number of 7000 and the outer walls are being heated with a flux of -1000 W/m2. TheoryConjugate Heat TransferConjugate Heat Transfer Analysis is used when there…
30 Oct 2024 02:58 PM IST
Week 5: Prandtl Meyer Shock problem
OBJECTIVE:This project deals with the Prandtl-Meyer Expansion Fan Problem. There are two objects of interest from a conceptual perspective:Shock WavesBoundary Conditions in Supersonic flowPractically, we will be simulating the problem and determining how Sub-Grid Scaling(SGS) will affect the case.THEORY:Shock Waves: Shock…
30 Oct 2024 02:39 PM IST
Week 4.2: Project - Transient simulation of flow over a throttle body
Aim:To perform a transient-state flow analysis over a throttle body and draw suitable conclusions.Introduction :-In this Transient Simulation, the throttle is rotating and we are interested to simulate the flow at a different opening angle of the throttle.The main function of a throttle body assembly is to control the…
30 Oct 2024 02:34 PM IST
Week 4.1: Project - Steady state simulation of flow over a throttle body
Aim - To perform Steady state simulation of flow over a throttle body.Objective -Set up a steady-state simulation of flow across the throttle body during convergence.Export all input files and run the simulation in Cygwin.Contour representation of flow velocity…
30 Oct 2024 02:32 PM IST
Assignment 7-Side Pole Crash Simulation Challenge
AIM: The main aim of this challenge is to study the forces in cross members, peak velocity of the car door and intrusions in case of side crash analysis. OBJECTIVE: The objectives of this challenge are as follows: 1. To create required interfaces and rigid pole. 2. To add mass to the…
29 Oct 2024 03:26 PM IST
Assignment 6-Frontal Crash Simulation Challenge
Objective:To perform a crash analysis on the front of a BIW, also known as a front crash. The analysis is to be carried out for deformation and the forces created as a result of the crash at a speed of 35 mph. The aim is to simulate for following problem statements; Sectional force in the rails at location of…
29 Oct 2024 03:24 PM IST
Assignment 5-RADIOSS Interfaces & Study of Effect of Notches Challenge
Objective: To mesh the given bumper model with mesh size of 6 mm. To run the crash tube simulation with given 6 cases and plot the graph for energies. Procedure to mesh the bumper: …
29 Oct 2024 03:22 PM IST
Assignment 4-RADIOSS Material Laws Challenge
AIM:To apply different material types to the simulation model and compare the behaviour of the material with different element and failure formulations.PROCEDURE:CASE 1:Import the provided 0000.rad file into the HyperMesh workspace and change the properties to the recommended properties for shell elements.Save…
29 Oct 2024 03:19 PM IST
Assignment 3-2D Element Formulation Challenge
AIM:--1) Run the simulation with the default property card (CASE 1)2) Changing the property card ( CASE 2)3) Comparing CASE 1 & CASE 2PREREQUISITE:--ELEMENT FORMULATION 1D:- Includes SPRING, TRUSSES, BEAMS.2D:- Includes shell elements like QUADS, TRIAS.3D:- Includes solid elements such as HEXA, TETRA elements.Hourglass:"Hourglass…
29 Oct 2024 03:17 PM IST
Assignment 2-RADIOSS Engine File Editing & 3D Meshing Challenge
1) Calculate the speed of sound in steel railSol: Formula for "Speed of sound" C=√E/ρρ from the given 0000.rad file we can get the material properties of steel railFrom the above image we can see the value of E=210000 Mpa(N/mm^2) ; ρρ=0.0078 g/mm^3,now using the above mentioned…
29 Oct 2024 03:16 PM IST
Assignment 1-2D Meshing Challenge
OBJECTIVES :To follow the mentioned quality criteria, mesh the Practice, Clip repair, Mounting Bracket component given below, and assign thickness.PROCEDURE :The given component is a STEP format file.Challenge has 3 different components as Practice, Clip repair, Mounting Bracket mesh one by one.The first…
29 Oct 2024 03:14 PM IST
Week 7-12-Creation of 1D Connectors Challenge
Aim- Creating 1D connections for the assembly.Step 1- Import the Geometry.Step 2 – Checking for the number of components.Fig 1 – CAD of AssemblyStep 3 - Added the quality criteria as per the question from 2D- element clean up- quality edit criteria.Step 4 - Meshing on the different components…
29 Oct 2024 03:05 PM IST
Week 6-3D Tetra Meshing Challenge
Aim :Make a proper geometric clean up on the surfaces if there is any damaged surfaces.To create a 2D mesh on the model surface.Maintain a Proper mesh flow with less tria concentration.To achieve exact quality criteria as given in the question with clean up tools to get proper mesh flow. To convert the 2D mesh into…
29 Oct 2024 03:03 PM IST
Project-2-Meshing of Door Inner Panel Challenge
AIM :To extract mid-surface, geometry clean up and create the shell (two dimensional) mesh for the given side door inner panel according to the given quality criteria by using HYPERMESH.THEORY:Door inner panel:Door panels serve as an interface between the interior of the car and the inner workings of the door, and between…
29 Oct 2024 02:56 PM IST
Week_5_Plastic Model
OBECTIVEThe objective of this assignment is to mesh the given CAD model of plastic bottle cap with a target element length of 1 following the given quality criteria. Since the model is plastic proper generation of midsurface and assigning of correct thickness to each surface is also required.Sl noQuality criteriaValue1Target…
29 Oct 2024 02:43 PM IST
Project 1-Meshing of Rear Wheel Holder challenge
1. AIM: Meshing of Rear Wheel Holder as per the given quality criteria using Hypermesh.2. OBJECTIVES OF THE PROJECT: Mesh the Model with below-mentioned quality criteria and assign the thickness.Target Element Length = 5 UnitsS.NQuality Criteria Value 1Aspect…
29 Oct 2024 02:34 PM IST
Week 4- Meshing of Backdoor Challenge
OBJECTIVE:The main objective of this project is meshing the car backdoor by using the mid surfacing technique & finally using 2D mesh represent the entire model as FE meshed geometry. CAD MODEL:The given CAD model is divided in to number of components in order to work on each component Successfully. PROCEEDURE:Once…
29 Oct 2024 02:29 PM IST
Week 3-Meshing of Hood Challenge
OBJECTIVE: Geometric clean-up & 2D meshing of inner panel of car hood by mid surfacing the sheet metal component.CAD Model:This is the initial model of the inner panel of the hood. However, the panel geometry has unwanted cons & points, which makes the meshing process really tough. The model…
29 Oct 2024 02:27 PM IST
Week 3: Flow over a backward facing step
FLOW SEPARATION:Flow separation is a phenomenon that occurs when a fluid flow encounters a boundary or obstacle and is forced to change direction. As a result of this change in direction, the flow can separate from the boundary and create a region where the flow is stagnant or recirculating. This region is known as the…
26 Oct 2024 03:33 PM IST
Week 1: Channel flow simulation using CONVERGE CFD
AIM:To simulate the air through a channel for three different mesh sizes of (dx=dy=dz=2e-4,1.5e-4 and 1.2e-4) and to generate the flow and explain with aid of plots, animations of velocity, pressure and mass flow rateDESCRIPTION:The flow through a rectangular channel is characterized by 0 velocity at the wall due to no…
26 Oct 2024 02:19 PM IST
Week 6 - CHT Analysis on a Graphics card
M : To Simulate Conjugate Heat Transfer (CHT) Analysis on a model of a graphics card.Objectives: Run the simulation by varying the velocity from 1m/sec to 5m/sec for at least 3 velocities and discuss the results.Find out the maximum temperature and heat transfer coefficient attained by the processor.Prove…
13 Oct 2024 12:01 PM IST
Week 5 - Rayleigh Taylor Instability
Aim: To study the concept of Rayleigh Taylor Instability and some practical CFD models that have been based on the mathematical analysis of Rayleigh Taylor waves.To study the Rayleigh Taylor Instability simulation for 2 different mesh sizes in addition to baseline and compare the results.To study the the effect…
13 Oct 2024 12:00 PM IST
Week 4 - CHT Analysis on Exhaust port
CONJUGATE HEAT TRANSFER (CHT) ANALYSIS ON EXHAUST PORTAIM:To perform the steady-state conjugate heat transfer simulation on the exhaust port when the air enters at the inlets at a speed of 5m/s and at a temperature of 700K.OBJECTIVE:Give a brief description of why and where a CHT analysis is used.Maintain the y+ value…
13 Oct 2024 11:48 AM IST
Week 3 - External flow simulation over an Ahmed body.
Introduction : The Ahmed body represents a simplified, ground vehicle geometry of a bluff body type. Its shape is simple enough to allow for accurate flow simulation but retains some important practical features relevant to automobile bodies.This model describes how to calculate the turbulent flow field around a simple…
13 Oct 2024 11:44 AM IST
Week 2 - Flow over a Cylinder.
SUMMARY: SIMULATIONREYNOLDS NUMBERCdCl1103.3314425-0.0008592525121001.3678480.17997243310000.86912317-0.3312994100000.810473290.946143851000000.743805070.43716453 From the above plot, we can say that the value of the lift coefficient keeps on increasing as we keep increasing…
13 Oct 2024 11:34 AM IST
Week 1- Mixing Tee
1. Title – Mixing Tee Effectiveness2. Objective –To clean the geometry and mesh it in pre-processing.To solve the model with best solver in Ansys solver.To generate contour and line plots and analyse it in postprocessor.3. Introduction –Computational fluid dynamics is a branch of fluid mechanics, which uses mathematics,…
12 Oct 2024 07:15 PM IST
Week 7 - Creating connection for Rear door
Week 7 - Creating connection for Rear doorAIM: Establishing connections between regions through the application of RBE2 and RBE3 elements.PROCEDURE:Step 1 – Import the provided rear door model into the ANSA software. Figure – 1 DOOR MODEL Figure – 2 DOOR MODEL HINGE REGIONFigure – 3 BOLT REGION OF THE HINGEStep…
12 Oct 2024 07:09 PM IST
Week- 6 - Solid meshing
Solid meshingAim:Mesh the provided rearview mirror component in both 2D and 3D, verifying the model for geometric errors and making necessary corrections. Additionally, ensure that the generated mesh adheres to specified quality criteria.Procedure:1). The first step is importing the model, a stage that frequently reveals…
12 Oct 2024 07:06 PM IST
Project 2 - 2D meshing on the instrumental Panel
Project 1.Aim- Mid surface extraction and 2D meshing on the instrumental Panel.Google Drive Link of assignment -https://drive.google.com/file/d/1zWtE_GZENGqz_GOTe5mqbQ6nAQ6bih_g/view?usp=share_linkProcedure-Step 1- Imported the GeometryStep 2- Improved cons resolution from mesh module- perimeter- length…
12 Oct 2024 06:46 PM IST
Week - 4 - 2D meshing for Plastic components
Conclusion During the process of meshing the plastic component, we undertook a comprehensive effort to leverage ANSA's pre-processing capabilities. This endeavor was centered on enhancing the CAD geometry, extracting mid-surfaces, and generating a mesh for the plastic component. Our approach involved a well-organized…
12 Oct 2024 06:38 PM IST
Project 1 - Meshing of Floor Panel
Conclusion Throughout the "Meshing of floor panel challenge," we embarked on an extensive effort to utilize the pre-processing capabilities of ANSA. This journey focused on improving CAD geometry, extracting mid-surfaces, and creating a mesh for an automobile floor component. This task was organized into a series…
12 Oct 2024 06:38 PM IST
Week 3 - 2D meshing for Sheet metal
Google drive link of assignment-https://drive.google.com/file/d/1kSbKZPw9vcO2DbinjHWTXrGVcWJy4TW5/view?usp=share_linkReport in word format in attachment.Google drive link for Report-https://docs.google.com/document/d/1mjRqSQrWzD1-uRRkW9y2ThCHYKXI1D8x/edit?usp=share_link&ouid=100554624516367540643&rtpof=true&sd=true…
12 Oct 2024 06:37 PM IST
Week 6 - Data analysis
AIM: To perform the data analysis of a given data by programming in Python Theoretical Background:Data analysis plays a role in making decisions more scientific and helping businesses operate more effectively. Data analysis is a process of inspecting, cleansing, transforming and modeling data with…
07 Oct 2024 06:05 PM IST
Week 10 - Simulation of Flow through a pipe in OpenFoam
To tackle this challenge, we will simulate an axi-symmetric flow through a pipe using a wedge boundary condition, perform numerical analysis of the flow, and validate the results with Hagen-Poiseuille's equations for fully developed laminar flow. I'll walk you through the steps and provide MATLAB code to automate the creation…
07 Oct 2024 05:09 PM IST
Week 9 - FVM Literature Review
Finite Volume Method (FVM) OverviewThe Finite Volume Method (FVM) is a numerical technique used for solving partial differential equations (PDEs), particularly those that arise in fluid dynamics, heat transfer, and other engineering fields. FVM is based on the conservation principle, and its key advantage is that it ensures…
07 Oct 2024 03:08 PM IST
Week 8 - Simulation of a backward facing step in OpenFOAM
Case Setup in OpenFOAM1. Starting with the Reference Case:We will base this simulation on the forwardStep case from the OpenFOAM tutorials ($FOAM_TUTORIALS/incompressible/simpleFoam/forwardStep). Since this is a transient simulation with a laminar flow model, we'll modify the case accordingly.2. Domain Setup:The geometry…
07 Oct 2024 02:42 PM IST
Week 7 - Simulation of a 1D Supersonic nozzle flow simulation using Macormack Method
OBJECTIVE:To simulate the isentropic flow through a quasi-1D subsonic-supersonic nozzle and investigate the difference between the conservation and non-conservation forms of the governing equations, we will use the MacCormack's method. This project will involve deriving both forms of the equations, solving them using MacCormack's…
07 Oct 2024 02:03 PM IST
Week 5 - Curve fitting
1. What do popt and pcov mean?In the context of curve_fit(func, temperature, cp) (from the scipy.optimize library in Python), popt and pcov are:popt: Optimal values of the parameters that minimize the difference between the curve defined by func and the cp data. These are the best-fit parameters for the function func that…
07 Oct 2024 01:59 PM IST
Week 5.1 - Mid term project - Solving the steady and unsteady 2D heat conduction problem
Problem Overview:In this task, we will solve the 2D steady-state and transient heat conduction equation using point iterative techniques such as Jacobi, Gauss-Seidel, and Successive Over-Relaxation (SOR). The boundary conditions are given as:Top Boundary = 600 KBottom Boundary = 900 KLeft Boundary = 400 KRight Boundary…
07 Oct 2024 01:52 PM IST
Week 3.5 - Deriving 4th order approximation of a 2nd order derivative using Taylor Table method
Deriving Fourth-Order Approximations for Second-Order Derivative:Let’s derive the following 4th-order approximations of the second-order derivative:1. Central Difference:The central difference approximation for the second-order derivative can be written as:f′′(x)≈a1f(x−h)+a2f(x)+a3f(x+h)h2f''(x) \approx \frac{a_1 f(x-h)…
06 Oct 2024 12:47 PM IST
Week 3 - Solving second order ODEs
AIM:To solve a 2nd Order Differential Equation of a simple pendulum using MATLAB. OBJECTIVE:To write a program to solve the ODE of the motion of a simple pendulum using MATLAB.Plot the graph of the displacement and velocity.Create a simulation of the pendulum in motion. THEORY:A 2nd Order Differential Equation is…
03 Oct 2024 04:45 PM IST
Week 2 Air standard Cycle
OBJECTIVE:To solve an Otto cycle and plot the PV diagram, we'll first define the necessary thermodynamic processes. The Otto cycle consists of four key processes: Isentropic Compression (Process 1-2): Compression of the air-fuel mixture.Constant Volume Heat Addition…
03 Oct 2024 04:44 PM IST
Project 2 - Rankine cycle Simulator
ANSWER: Rankine Cycle:- The Rankine cycle is an idealized thermodynamic cycle describing the process by which certain heat engines, such as steam turbines or reciprocating steam engines, allow mechanical work to be extracted from a fluid as it moves between a heat source and heat sink. Heat energy is supplied to the system…
19 Jul 2023 01:16 PM IST
Project 1 - Parsing NASA thermodynamic data
Answer: THEORY : Parsing is the process of analyzing a string of symbols, either in natural language, computer languages or data structure, conforming to the rules of formal grammar. The term Parsing comes from the Latin word 'Pars' meaning 'Part'. In this project, we are going to parse NASA's thermodynamic data and evaluate…
19 Jul 2023 03:40 AM IST
Week 5 - Genetic Algorithm
Answer: Understanding Genetic Algorithm (GA): Genetic Algorithm is a heuristic optimization technique inspired by the process of natural selection and genetics. It is used to find the optimal solution to a problem by mimicking the process of evolution. The algorithm starts with a population of candidate solutions…
19 Jul 2023 03:14 AM IST
Week 4.1 - Solving second order ODEs
Answer: Aim: To write MATLAB script to solve second-order ODE equation of simple pendulum motion with damping. To create the animation of the motion of the pendulum. Theory: The motion of a simple pendulum is a basic classical example of simple harmonic motion, consisting of a small bob and a massless string.…
18 Jul 2023 04:14 AM IST
Week 3.2 - 2R Robotic Arm Challenge
Answer: Theory: A robotic arm is a type of mechanical arm, usually programmable, with similar functions to a human arm; the arm may be the sum total of the mechanism or may be part of a more complex robot. The links of such a manipulator are connected by joints allowing either rotational motion or translational displacement.…
17 Jul 2023 06:31 PM IST
Week 14 challenge
ANSWER: OBJECTIVE: The objective is to design & assemble the components of the butterfly valve using various modeling & assembly features in SIEMENS NX CAD. Developing drawing sheets of butterfly valve assembly using various drafting tools. Understanding various GD&T symbols and applying the same to the butterfly…
03 Jun 2023 03:55 PM IST
Design of backdoor
ANSWER: AIM: To design the Back door (Tail gate) of a car from the styling surface provided using NX CAD. The ultimate aim is to design the Back Door by following the Industrial Standards. Back Door: A back door is a BIW component found…
02 Jun 2023 03:33 AM IST
Roof Design
ANSWER: Introduction: The component of a car that lies above the passenger compartment and protects the occupants from the sun, wind, rain, and other exterior factors is known as the roof. Though it appears to be a stylish surface that shields from the sun, wind, and other elements, it is designed with diverse environmental…
31 May 2023 05:30 PM IST
Fender Design
OBJECTIVE : The main objective of this project is to design a fender using a new age design software - NX - CAD INTRODUCTION : Design of any product starts from an requirement . The design engineer sketches the product based on the the requirement . Then the 2D sketch with the proper dimensions is converted…
25 May 2023 02:14 PM IST
Fender Design - Wheel Arch Challenge
Aim: To calculate the wheel arch area of the given fender model and validate whether the fender design pases the European Standards or not. Introduction: Wheel Arch- It is a semicircular profile above wheels designed for enclosing tire within the fender The wheel arch is designed considering all possible motions…
24 May 2023 07:11 PM IST
Section Modulus calculation and optimization
Aim: To find the section modulus of the hood and optimization to improve the overall section modulus. Objective: Use the section from your Hood design and calculate the section modulus using the formula S= I/y. Section Modulus: The section modulus (S) is geometry property of the cross section used for designing beams…
24 May 2023 02:58 PM IST
Hood design-Week 2
INTRODUCTION: PEDESTRIAN SAFETY : Safety is the most important criteria in automobile designs which concentrates on both pedestrian and occupant safety. The pedestrians are the most vulnerable road users and are at high risk of traffic accidents. The major reason for the fatality of the pedestrian in traffic accident…
24 May 2023 05:14 AM IST
Underbody Coating
ANSWER: WHAT IS UNDERBODY COATING ? Underbody caoting is a thick resilient coating applied to the underbody or chassis of an automobile to protect against impact damage from small stones, which would rapidly chip ordinary paint, allowing rusting to…
13 May 2023 07:36 AM IST
Benchmarking
ANSWER: Benchmarking Means: Benchmarking is a process of measuring and comparing the performance, quality, or characteristics of a product, service, or system against recognized standards or competitors. It is commonly used in business and technology fields to evaluate and improve performance. …
12 May 2023 06:16 AM IST
Week 12- Final project
AIM – To create a Solid body of side door plastic trim with engineering features using the Class-A Surface and master section. INTRODUCTION – The door trim panel is the interior plastic component attached to the sheet metal part of the Door. It contains engineering features like a doghouse, heat stakes…
27 Apr 2023 04:15 PM IST
Week 11 - Project - A pillar Design with Master Section
Aim : To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. Objective : Create the required Tooling axis by using master section and bisecting methode.…
25 Apr 2023 02:24 AM IST
Week 10 - Challenge 3 - Door Trim Lower with Engineering Features
AIM: Create the Door trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. To Create the rib and screw bosses for the Door Trim Lower…
22 Apr 2023 02:27 PM IST
Week 10 - Challenge 2- Attachment Feature Creation (Dog House)
Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis Design the class-B and class-C surfaces and join them. Use the Close Surface feature…
22 Apr 2023 12:13 PM IST
Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)
AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model. TOOLS USED: Boundary Join Multiple extract Bisecting…
21 Apr 2023 03:29 PM IST
Week 9 - Challenge 3 - Bumper
INTRODUCTION: CLASS-A SURFACE: A surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surfaceand the outer most surface. CLASS-B SURFACE: A surface below a certain thickness from the class-A surface is class-B surface. This is the surface that…
20 Apr 2023 05:33 PM IST
Week 9 - Challenge 2 - Switch Bezel Design
ANSWER: GIVEN CLASS A SURFACE: The Class A surface is given to us as an input consisting of different parts which are combined to form a single Class A Surface using the Join command. A merging distance of 0.003mm is given as input in Join definition to form the Class…
19 Apr 2023 06:31 PM IST
Week 9 - Challenge 1 - Base Bracket Design
ANSWER: BASE BRACKET DESIGN AIM: To create the Base Bracket Plastic component through the given Class-A surface by creating a tooling axis meeting the requirements of the draft angle and to perform the Draft Analysis on the solid model at the end. GIVEN CLASS A SURFACE: …
18 Apr 2023 06:16 PM IST
Project 2
ANSWER- Introduction- The trunk or boot of a car is the vehicle's main storage or cargo compartment it also have a hatch at the rear of the vehicle. It is also called a tailgate.These doors can be operated manually or electric powered. here we design the trunk or back door wire harness…
18 Apr 2023 05:53 AM IST
Project 1
ANSWER- Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry…
16 Apr 2023 02:03 AM IST
Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge
ANSWER: Solution Method: Create a product file and navigate to the Electrical Harness Flattening for wire harness flattening option and save it in the same location where the wire harness or routing assembly is stored. Define the 'Harness flattening parameters' in order to flatten the required wire harness…
11 Apr 2023 03:49 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge
ANSWER: First, we will locate all the connectors at their desired position, add branch points…
08 Apr 2023 08:47 AM IST
Week 7 Challenge - Assembly Workbench
MODEL 1:Quick Return motion Mechanism Using part design or generative shape design lets procied making the individual solid bodies Following are the diagram provided for construction of solid parts and its creation: Part name: BODY1 Create a sketch as per the given data and…
06 Apr 2023 07:56 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge
ANSWER: First, we need to define all the downloaded parts as electric components, for that we have to give bundle entry and connector connection point to all the connectors as shown below. DT06-4S …
06 Apr 2023 05:24 AM IST
Wiring harness routing & packaging Rules Week 3 Challenge
ANSWER: 1) For below P-clamp defined two entry points and one base plane and its defined as supporting part in electrical part definition. 2) Tyco 1738312-1 Below backshell defined as backshell part in the electrical part definition work bench,also defined back shell connection point…
03 Apr 2023 03:57 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge
ANSWER: Then we have to put the axis system on the created points of the connectors with same orientation to ensure the correct assembly of the components. Defining the part as connector using…
29 Mar 2023 03:34 PM IST
Project 2 Thermal modeling of battery pack
ANSWER: Thermal modeling of the battery pack The temperature of a Lithium battery cell is important for its performance, efficiency, safety, and capacity and is influenced by the environmental temperature and by the charging and discharging process itself. Therefore, a thermal model of the battery…
29 Oct 2022 02:43 AM IST
Project 1 Mechanical design of battery pack
ANSWER: AIM: To develope a battery pack of 18KW using ANR26650M1-B cells along with there mechnical design. Li-ion cell(ANR26650M1-B): This Li-ion cell is manufactured by Lithiumwerks.They deliver very high power due to their use of patented…
27 Oct 2022 01:45 AM IST
Week 1 Understanding Different Battery Chemistry
1) ANSWER: Lithium ion Battery: A battery is made up of several individual cells that are connected to one another. Each cell contains three main parts: a positive electrode (a cathode), a negative electrode (an anode) and a liquid electrolyte.…
05 Oct 2022 07:20 AM IST
Project - Analysis of a practical automotive wiring circuit
1) Generator Battery Fuse Startor Junction box Breaker Ammeter Foot selection switch Distributer Ignition coil Horn Button 2) Ammeter: Ammeters were laboratory instruments that depended on the earth’s magnetic field for operation. In the…
29 Sep 2022 12:50 PM IST
Project - Speed Control of a Direct Current (DC) motor
1) ANSWER: AIM: In this project, a Simulink model for the DC motor will be first developed per the schematic shown in Figure 1. Use the Proportional, Integral, and Derivative (PID) control design knowledge gained in the training to design, develop and test a controller…
20 Sep 2022 01:42 PM IST
Project 2
1) ANSWER: AIM: Modeling of development of a forward energy-based fuel consumption model of a P1 hybrid vehicle. OBJECTIVES: Tabulate the fuel economy numbers [kmpl] for UDDS and HWFET cycle. Compare these numbers with the baseline numbers for conventional vehicle model. Plot the time trace for engine,…
01 Sep 2022 05:07 PM IST
Project 1
ANSWER: Aim:- The main goal of this project is to get familiar with the modeling process, writing scripts in Matlab, modeling in Simulink, analyzing data and generating plots. Objective: In this project, a typical midsize car with a 1.9L engine and a 4-speed automatic transmission is considered. Data is taken…
21 Aug 2022 03:42 PM IST
Project
AIM: To Prepare a Technical report for BAJA All Terrain Vehical ATV Model without using look up tabel and using look up table OBEJECTIVE: Carry out the system level Simulation of an BAJA All Terrain Vehical and prepare the technical report explaining the model properties…
01 Aug 2022 03:39 AM IST
Week - 4
1) Answer: Aim: To implement the control logic of a washing machine using stateflow in simulink. Objective: 1. To implement the control logic of a washing machine using state flow as per given sequence If the…
23 Jul 2022 01:35 PM IST
Week -2
1) Answer: SOLENOID: A solenoid is a type of electromagnet, the purpose of which is to generate a control magnetic field through a coil wound into a tightly packed helix. The coil can be arranged to produce a uniform magnetic field in…
15 Jul 2022 06:13 PM IST
Project - Data Handling and Interpolation
Answer: %Reading the xlsx file. >> f = xlsread('VI.xlsx'); %storing first column value of 'f' in 'V'. >> V = f(:,1) V = -17.3000 -17.1000 -17.0000 -16.8000 -16.5000 -16.0000 -15.0000 -14.0000 -12.0000 -10.0000 -8.0000 -5.0000 -2.0000 -0.2000 0.0900 0.1900 0.2700 0.3900 0.4300 0.5000 0.5500 0.6000 0.6200 0.6500…
04 Jul 2022 07:34 PM IST