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Hood Design

Aim: To Design & Assemble Hood outer panel, inner panel and the necessary reinforcements by following the Design parameters & Master section which is given to us as an input. Abstract: The project report deals with the explanation of steps and procedure followed while developing the HOOD Assembly of a car using…

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Read more Projects by Abrar Ahmed (41)

Butterfly Valve - GD&T

Objective:

Butterfly Valve Assembly Modelling In this challenge, we are going to assemble all the parts that we have created in earlier challenges for the Butterfly Valve and also plot a 2D drawing for the same by applying GD&T principles. The parts of the Butterfly Valve include, Body Shaft/Stem Disc Retainer Lever Nut M12 Screw…

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08 May 2023 10:02 AM IST

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    Flattening - Wiring Harness Design

    Objective:

                                                                          WIRING HARNESS FLATTENING In this challenge, we are going to perform the flattening…

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    08 May 2023 10:00 AM IST

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      Connecting 2 Harnesses (Assemblies) - Wiring Harness Design

      Objective:

                                                                   Wiring harness design in CATIA V5 - 3D modelling  In this challenge, we need to route the given harness…

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      08 May 2023 09:59 AM IST

      • CATIA
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      Routing Basics - Wiring Harness Design

      Objective:

                                                                            Wiring Harness Routing In this challenge, we are going to route the wiring…

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      08 May 2023 09:57 AM IST

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        COT Tubes & Clips - Wiring Harness Design

        Objective:

                                                               Wiring Harness Routing & Packaging Rules  In this challenge, we are first going to define a mechanical cad component…

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        08 May 2023 09:56 AM IST

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        Connector Definitions - Wiring Harness Design

        Objective:

                                                                     WIRING HARNESS DESIGN   What is Wiring Harness? A wiring harness is one of the most essential…

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        08 May 2023 09:55 AM IST

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        Wiring Harness Routing of Back Door Panel (Car)

        Objective:

        Wiring Harness Routing of Back Door Panel of a Car In this challenge, we will perform the Wiring Harness Routing of a Back Door Panel and at the end will prepare a flattened view drawing for the same. All packaging rules & the best industry practices will be followed during this process. The steps that need to…

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        08 May 2023 09:53 AM IST

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          Wiring Harness Routing of 16 Valve Engine

          Objective:

          Wiring Harness Routing of 16-Valve Engine In this challenge, we will perform the Wiring Harness Routing of a 16 Valve Engine and at the end will prepare a flattened view drawing for the same. All packaging rules & the best industry practices will be followed during this process.  The steps that need to be…

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          08 May 2023 09:51 AM IST

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          Design of backdoor

          Objective:

          Aim: To Design & Develop the Back Door Panel of a car using styling surface as input and also creating the necessary reinforcements and embosses. Introduction: Back Door: The back door is placed at the rear end of a car at which the loads can be kept. It is also called a trunk or tailgate. It consists of an outer panel,…

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          30 Apr 2021 03:53 PM IST

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          Car Roof Design

          Objective:

          Aim: To design & develop the Roof of a car with its components by following the master section and design parameters. Objective: To develop the essential flanges and reinforcements using roof styling as input. To do a curvature study on the roof and perform calculations to determine the position of the Bow-roof. To…

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          08 Apr 2021 06:49 AM IST

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          Pre-Processing of Door Inner Panel using HyperMesh

          Objective:

          AIM: To generate midsurface and perform geometry clean up on the given component and also generating the mesh with low tria concentration under the given quality parameters. SOFTWARE: Hyperworks 2020. PROCEDURE: First import the CAD model in HYPERWORKS. After importing the model, generate the Midsurface manually by using…

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          08 Apr 2021 06:36 AM IST

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            Pre-Processing of Rear Wheel Holder using HyperMesh

            Objective:

            AIM: To generate midsurface and perform geometry clean up on the given component and also generating the mesh with low tria concentration under the given quality parameters.   SOFTWARE: Hyperworks 2020.   PROCEDURE: First import the CAD model in HYPERWORKS. After importing the model, perform geometry cleanup…

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            08 Apr 2021 06:35 AM IST

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              Fender Design Challenge

              Objective:

              Aim: To design a front fender from the given skin data and the master section provided with Drip mounting, A-pillar, Sill, Bumper, and Cowl mountings. Theory: What is Fender? A fender is a part of the automobile that is placed just above the tyres/wheels (both at the front & back). The purpose of the fender in an automobile…

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              26 Mar 2021 09:05 AM IST

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                Hood Design

                Objective:

                Aim: To Design & Assemble Hood outer panel, inner panel and the necessary reinforcements by following the Design parameters & Master section which is given to us as an input. Abstract: The project report deals with the explanation of steps and procedure followed while developing the HOOD Assembly of a car using…

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                17 Mar 2021 07:27 AM IST

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                Section Modulus calculation and optimization

                Objective:

                Aim: To calculate the section modulus of the hood and to modify the design for improving its strength. Theory: Section modulus: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in the design include an area for tension and…

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                17 Mar 2021 05:37 AM IST

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                Underbody Coating

                Objective:

                What is the underbody coating?    A car underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to a car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.…

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                05 Mar 2021 01:07 PM IST

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                  Benchmarking

                  Objective:

                  What is Benchmarking? Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, aka “best in class.” The point of benchmarking is to identify internal opportunities for improvement.…

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                  05 Mar 2021 12:37 PM IST

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                    Roof Crush Analysis - BIW of Neon Car

                    Objective:

                    Aim: To set up the case for ROOF CRUSH - BIW OF NEON car and successfully simulating while also plotting the graphs for the results obtained. SOFTWARE: HyperWorks 2020 USER PROFILE: RADIOSS OBJECTIVE: The objective of the challenge is to follow the below-given steps: Import Car Impactor Transforms This will require…

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                    04 Mar 2021 10:17 AM IST

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                    Development of a Door Trim Panel

                    Objective:

                    Aim: To create a CAD model (Door Trim Panel) with attachment features considering the given inputs, design rules and following the OEM standards. Abstract: The project report deals with the explanation of steps and procedure followed while developing the Door Trim Panel of a car using CATIA V5. Using the CLASS-A surface…

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                    04 Mar 2021 10:03 AM IST

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                    Automotive B-Pillar Design

                    Objective:

                    Aim: To create a B pillar of a car using the master section and styling surface as an input and performing Draft Analysis on the final model (3D CAD model). Objective: To ensure proper tree structure is followed. Creating a tooling axis and following design rules. Creating CLASS B and C surface using CLASS A surface as…

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                    17 Feb 2021 01:42 PM IST

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                    Door Applique Design with Engineering Features

                    Objective:

                    Aim: To design the Door Applique with engineering features such as Heat stakes and Locators, given styling surface / CLASS A surface as input and also to perform Draft Analysis on the final 3D CAD model. Objective: To ensure proper tree structure is followed. Geometrical sets should have a proper name based on the sketches…

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                    17 Feb 2021 01:41 PM IST

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                    Attachment Feature Creation

                    Objective:

                    Aim : Create the dog house and screw bose on the Centre console coin holder considering the design rules. Objective :  General Guidelines for Bosses:   Draft  - 0.5 degrees on walls of boss   Thickness -  Typically 40%* of the nominal wall at the base.   Height to Diameter Ratio…

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                    17 Feb 2021 01:41 PM IST

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                      Ribs creation on Coin Holder

                      Objective:

                      Aim : To create the rib for the Centre console coin holder considering the design rules. Introduction: Plastic parts design is a very complex process and it requires the involvement of many factors like functional requirements, process constraints, material selection and assembly or structural issues. Wall thickness, Draft,…

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                      17 Feb 2021 01:39 PM IST

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                        Core & Cavity Design

                        Objective:

                        AIM:To create a switch bezel from the given A-class surface by considering a thickness of 2.5 mm and also creating Core and Cavity blocks for it. PROCEDURE: A class surface : The input of the product designer is in the form of the A-class surface. The job of the product designer is to create the B and C surfaces keeping…

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                        17 Feb 2021 01:37 PM IST

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                          Coin Holder Design

                          Objective:

                          AIM: Creating  the coin holder plastic component through the A-class surface and add thickness to it    Objective : Creating the B and C surface  Creating the tooling axis  Performing the draft analysis on both A surface and final plastic components. Take the Thickness of the component to be 2.5…

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                          17 Feb 2021 01:33 PM IST

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                            Switch Bezel Design

                            Objective:

                            Aim: To create the Switch Bezel Plastic component through the given Class-A surface and also performing draft analysis on it at the end. Objective: To ensure proper tree structure is followed. Geometrical sets should have a proper name based on the sketches present inside of them. All the sketches should be created under…

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                            17 Feb 2021 01:32 PM IST

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                            Draft Analysis on a Fan Cover

                            Objective:

                            Aim: To Create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and performing the draft analysis on the model. Objective: To ensure proper tree structure is followed. Geometrical sets should have a proper name based on the sketches present inside of them. All the sketches should…

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                            17 Feb 2021 01:28 PM IST

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                            Boolean Operations

                            Objective:

                            Sketch solving status’s geometry tab: SKETCH 1: SKETCH 2: SKETCH 3: SKETCH 4: SKETCH 5: SKETCH 6: SKETCH 7: TREE STRUCTURE: 3D CAD MODEL:

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                            17 Feb 2021 01:25 PM IST

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                              Base Bracket Design

                              Objective:

                              Aim: To create the Base Bracket plastic component through the given Class-A surface and also performing draft analysis on it at the end. Objective: To ensure proper tree structure is followed. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should be created under…

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                              17 Feb 2021 01:24 PM IST

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                              Door Arm Rest Design

                              Objective:

                              AIM: Creation of the door arm rest and add thickness to it    Objective : Creating the B and C surface  Creating the tooling axis  Performing the draft analysis on both A surface and final Door armrest and draft analysis must show the positive value and color.   Procedure :   Creating the…

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                              17 Feb 2021 01:23 PM IST

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                                Side Crash Analysis - BIW of Neon Car

                                Objective:

                                Aim: To set up the case for SIDE CRASH - BIW OF NEON car and successfully running the simulation while also observing the errors and energy changes. SOFTWARE: HYPERWORKS 2020 USER PROFILE: RADIOSS OBJECTIVE: The objective of the challenge is to follow the below-given steps: Check the unit system and either follow [Mg mm…

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                                17 Feb 2021 01:16 PM IST

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                                Frontal Crash Analysis - BIW of Neon Car

                                Objective:

                                Aim: To set up the case for FRONTAL CRASH - BIW OF NEON car and successfully running the simulation while also observing the errors and energy changes. SOFTWARE: HYPERWORKS 2020 USER PROFILE: RADIOSS OBJECTIVE: The objective of the challenge is to follow the below-given steps: Check the unit system and either follow[Mg…

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                                17 Feb 2021 12:54 PM IST

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                                Material cards in Radioss

                                Objective:

                                AIM: To set up and run the simulation for all the 7 cases in HYPERMESH and compare them to give a proper conclusion. SOFTWARE: HYPERWORKS 2020 USER PROFILE: RADIOSS PROCEDURE: CASE 1: First import the starter file (FAILURE_JOHNSON.0000.rad) in HYPERMESH by going to menu bar > file > import > solver deck. Browse…

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                                17 Feb 2021 12:41 PM IST

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                                Crash Tube Analysis using Radioss

                                Objective:

                                BUMPER ASSEMBLY MODEL:   AIM: To create the mesh for bumper assembly with a target element size of 6mm. SOFTWARE: HyperWorks 2020 USER PROFILE: RADIOSS PROCEDURE: First import the model in Hypermesh (in .HM format). After importing the model perform geometry cleanup on the given surface. The surfaces are not connected…

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                                17 Feb 2021 12:32 PM IST

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                                Comparison of simulation results

                                Objective:

                                AIM: To compare the simulation results of CASE 1 and CASE 2 i.e, without changing element properties (CASE 1) with improved shell element properties (CASE 2). SOFTWARE: HyperWorks 2020 USER PROFILE: RADIOSS PROCEDURE: CASE 1: First import the starter file to HyperWorks. To import the file Go to "menu bar > File >…

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                                17 Feb 2021 12:22 PM IST

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                                Editing Engine File, Performing Tetramesh and Hexamesh

                                Objective:

                                Answers for the Questions 1-6 can be found in the below image.                              Edited engine file can be found below:     7. 3d meshing tetra mesh and hex mesh     MODEL 1: Aim: To create 1D elements and…

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                                17 Feb 2021 12:09 PM IST

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                                Steps to follow while performing 2D mesh in HyperMesh

                                Objective:

                                Aim: To generate midsurface and perform geometry clean up on the given components and also generating the mesh under the given quality parameters. SOFTWARE: Hyperworks 2020 USER PROFILE: RADIOSS PROCEDURE: MODEL 1: First, import the given HM model in HyperMesh. After importing the model perform geometry cleanup on the…

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                                17 Feb 2021 11:58 AM IST

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                                Connectors in HyperMesh

                                Objective:

                                Aim: To create connectors and attach the various parts of the given model. Software: Hyperworks 2020 Procedure: First import the CAD geometry in the Hyperworks. After importing the model, mesh all the surfaces individually with a target element size of 5mm. Connector 1: Now first attach Right_Rail_2 & Front_truss_1…

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                                17 Feb 2021 11:44 AM IST

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                                  Tertramesh & Volume Tetra

                                  Objective:

                                  MODEL 1: HOUSING   Aim:  To create Tetramesh (3D meshing) on the given component / model.   Software: HyperWorks 2020   Procedure: Firstly import the CAD geometry in the Hyperworks by selecting file type as ‘STEP. After importing the model delete the solids.         Now first…

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                                  17 Feb 2021 11:42 AM IST

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                                    2D Mesh on a HOOD

                                    Objective:

                                    Aim : 2D Meshing the hood component in HYPERWORKS. Software: Hyperworks. Procedure : Firstly import the CAD model to the hypermesh.                                                  After importing…

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                                    17 Feb 2021 11:36 AM IST

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                                      1D elements on a Parallel Bracket

                                      Objective:

                                      Aim: To create 1D elements on a Parallel Bracket (given component/model) with a given cross-section and DOF. Procedure: Initially import the model in Hypermesh by selecting file type as "IGES". Once the model is imported, create mid-surfaces of the component as "Bracket B1 and Bracket B2".        …

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                                      17 Feb 2021 11:33 AM IST

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