Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

ADVISOR TOOL: The ADvanced Vehicle SimulatOR is a pre defined script for matlab to make the simulations of the vehicles with pre defined and user defined parameters obtaining the vehicle performance and the analysis for the given vehicle and ambient conditions.  The script is loaded into the matlab and accessed with…

1. Tooling direction: Tooling direction is the axis along which the core and the cavity are being parted out after the mould is being injected or manufactured. Generally, there are more than one tooling direction in the industrial purpose for a component given the features and the undercuts being provided. Also, the…

AIM:To create a parametric structure with the publication command for the given class A surface of the tail lamp lens SOFTWARE USED: Catia V5 PARAMETRIC STRUCTURE TREE: CLASS A SURFACE: The given surfaces are visually inspected for discontinuity and then boundary conditions are carried out for the surface quality. Then…

BACK DOOR DESIGN   Back Door Panel: The back door panel, the d-pillar, is the outermost component of the car and a part of the 5-door hatch. The design is made up is for a tailgate a coin termed for the back door assembly for SUVs' and hatchbacks. Interior of it is the car speakers, luggage housing facilities etc…

ROOF PANEL DESIGN Car roof panel positioned at the car upward most part, covers the drivers and passengers from the atmosphere conditions and protects them from fatalities in case of a roll over crash. Likewise, other automobile components the aesthetics and the safety together are incorporated in its design.Spanning from…

SECTION MODULUS AND OPTIMIZATION The hood desing earlier carried out for the section modulus is taken from which the moment of inertia of the hood panel is calculated. Now for the same we are optimizing the hood section in order to increase the moment of inertia to increase the load and impact bearing capacity of the hood.…

FENDER DESIGN The fender defines for the automobile part that frames the wheel well and houses the wheel arch. The fender is also called as the quarter panel of the hood, as they combine together to give protection to the car that attempts to fend off major damage in the event of an accident. The primary purpose of the…

WHEEL ARCH DESIGN STANDARDS: The fender also referred to as quarter panel, as the name suggests, frames the wheel of a car. It saves its purposes by adding the aesthetics by blocking out the vision to the inner transmission components. Then it is housed after coating an anti chipping agent which tends to not throwing around…

HOOD DESIGN The car hood or bonnet is the front part of an automobile generally cars, is the hinged cover that rests over the engine of a front-engine vehicle. Its general purposes are to protect and enclose the engine and other power drive components and also to provide access to the engine for repair and maintenance.…

TITLE : BRACKET II OBJECTIVE:  The sheet metal design of casing from the sketch dimensions and also incorporate the features needed and make the two dimensional represntation on a drawing sheet denoting the dimensions and orientation. INTRODUCTION:  Sheet metal casing is a generic part which is used as the bodywork…

TITLE : BRACKET OBJECTIVE:  The sheet metal design of casing from the sketch dimensions and also incorporate the features needed and make the two dimensional represntation on a drawing sheet denoting the dimensions and orientation. INTRODUCTION:  Sheet metal casing is a generic part which is used as the bodywork…

TITLE : ODD SHAPED ENCLOSURE OBJECTIVE:  The sheet metal design of a odd shaped enclosure from the sketch dimensions and also incorporate the mechanical design features needed and make the two dimensional represntation on a drawing sheet denoting the dimensions and orientation. INTRODUCTION:  Sheet metal casing…

TITLE:  Box Aseembly OBJECTIVE: The sheet metal design of box assembly from the sketch dimensions and also incorporate the features needed and make the two dimensional represntation on a drawing sheet denoting the dimensions and orientation. DESIGN METHODOLOGY:   DESCRIPTION: TOOLS Sketch: This tool is used…

TITLE : CASING DESIGN USING SIEMENS NX OBJECTIVE:  The sheet metal design of casing from the sketch dimensions and also incorporate the features needed and make the two dimensional represntation on a drawing sheet denoting the dimensions and orientation. INTRODUCTION:  Sheet metal casing is a generic part which…

AIM:  To create the automotive door trim panel from the given class A surface and a thickened part with the required features to locate, mate and assemble the components. OBJECTIVE: The door trim panel with the necessary surfaces developed along with the engineering features on the B side surface that constraints…

AIM: To create the assemblies of the given component from the two dimensional representations. OBJECTIVE: From the assembly workbench, considering the constraints of the component and arrest the movements with respect to the motion of the assembly, here quick return mechanism and cv joint. SOFTWARE USED: Catia V5. QUICK…

AIM: To create the master section for the given class A surface along with the required engineering features. OBJECTIVE: The given class A surface into a component with the given engineering features from the given master section with the standards and perform the draft analysis on the component for the feasibility of…

AIM: To create the door applique, an aesthetic component of the door trim panel, using the given class A surface and develop the engineering features. OBJECTIVE: The door applique component with considering the draft analysis, developing the engineering features to constraint the motion of the applique. SOFTWARE USED: …

AIM: To create screw boss and dog house on the coin holder component. OBJECTIVE: The engineering features which follows the proper design standards and also analyse the manufacturing feasibility of the component. SOFTWARE USED: CATIA V5 SCREW BOSS: The screw boss is a feature used to add the fastener that can couple or…

AIM: To create the rib feature to the coin holder component and make the draft analysis for the feasiblity in manufacturing. OBJECTIVE: The engineering feature rib on the B surface of the component considering the industrial standards and the manufacturing feasibility of the component. SOFTWARE USED: Catia V5 B SURFACE:…

AIM: To model the core and cavity block of the switch bezel mould. OBJECTIVE: The core and cavity creation after analysing the A and C surface, create the partition line and surface where the core and cavity comes together. PARTING LINE AND SURFACE: The parting surface is the intermediate surface between the core and the…

AIM: To create the part model of the surface classs A provided by creation of the B and C surfaces. OBJECTIVE: The coin holder model with the design features involved and creation of the surface thickness necessary. Along with it considering the mould aspects and providing sufficient draft angle by the analysis tool to…

AIM: To create the part model of the surface classs A provided by creation of the B and C surfaces. OBJECTIVE: The door arm rest solid model with the design features involved and creation of the surface thickness necessary. Along with it considering the mould aspects and providing sufficient draft angle by the analysis…

AIM: To create the plastic component switch bezel using the class A surface and create the B surface for the class A and develop a final component. OBJECTIVE: Switch bezel with the feasibility of manufcaturing by ensuring the moulding conducts like determining the tooling direction, postive draft to the parallel profiles.…

AIM: To create a tooling axis for a component and perform the draft analysis along the tooling direction OBJECTIVE: Ensuring the feasiblitiy of manufacturing procedure without any frictional damage, wear rate to the component by creating a centre tooling axis and adding draft angles for smooth ejection. SOFTWARE USED: Catia…

AIM: To create a tooling axis for a component and perform the draft analysis along the tooling direction OBJECTIVE: Ensuring the feasiblitiy of manufacturing procedure without any frictional damage, wear rate to the component by creating a centre tooling axis and adding draft angles for smooth ejection. SOFTWARE USED:…

AIM:To compute a program that simultes the rankine cycle based on the user inlet conditions. OBJECTIVE:1) To get the input from the user as the independent variables and then find out the properties at the state points. 2)  To plot the temperature-entropy and enathlpy-entropy diagram for the above calculated state…

AIM:  To be able to parse the raw data from a file and then manipulate the given data to produce desired results and output. OBJECTIVE:1) Initially, break down the parsed file into its components. 2) Segregate the computational data and the header files, other meaningful data that would be desired. 3) Compute…

AIM: To create a algorithm that will search for the maximum value a function can yield and optimize it OBJECTIVE: 1) Create a fitness function that will yield the result  2) Use genetic algorithm to search for the  maximum value of the fitness function and hence the function gets optimized. GENETIC ALGORITHM:…

AIM:To solve a second order differential equation, observe and record the behaviour of the system having the second order differential transient behaviour. OBJECTIVE:1) To trace the velocity and angular displacement of a simple pendulum using its equation of motion 2) Concatenate the angular displacements and position…