AUTOMOTIVE BENCHMARKING   Automotive Benchmarking is the process of analyzing the choices of similar products based on the selection factor and deducing it to final conclusion.(or in other words) It is the process of making comparision of similar products and find out the final one which will meet…

 UNDERBODY COATING It is the process of coating specified area of underbody of a car to prevent corrosion and increase underbody lifetime. It will protect our car over a year.The Underbody coating is done by spraying or painted. It is done when the car is brand new or the underbody is completely free from rust. The…

HOOD/BONNET: Hood is like a door, which covers the engine compartment at the front ot the vehicle Hood is opened while inspection,refilling liquid,etc Hood ic closed while the vehicle is in rest or in motion VARIOUS COMPONENTS IN HOOD: Inner panel It provide the additional strength to hood outer panel it consist of emboss…

AIM             Calculate the wheel arch gap at required points and check whether the car passes the european standard FENDER WHEEL ARCH             Wheel arch is semi circular in shape which is placed above all the wheels .Its design is in such a way…

SECTION MODULUS:             Section modulus(s) is defined as the ratio of Moment of Inertia about neutral axis from upon the farthest point of section from neutral axis.section modulus is a geometry property for a given cross section used in design calculation.The geometric properties include…

AIM             To design a front fender of the car with all the provisions which include so many mountings such as (sill mounting,drip mounting,bumper mounting,baffle mounting,a-pillar mounting)  FENDER             Fender is the part of an automobile…

 ROOF DESIGN OBJECTIVE : The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations…

AIM:           To design the back door assembly of a car by using the given class A surface(skin) by the approximate design methodologies and provide the necessary reinforcement and to study the draft analysis INTRODUCTION:           An automobile back…

AIM:           To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  REPORT: Given…

AIM:           To Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   …

AIM:           Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.      …

AIM:           Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness…

AIM:        Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.    COMPONENTS TO DESIGN: Cavity Block Core Block Parting Line Parting Surface PARTING SURFACE WITH COMPONENT AREA:   CORE BLOCK:   CAVITY BLOCK:          …

AIM:             To Create the rib for the Drill Handle considering the design rules mentioned in the video.  Create the Screw boss for the Drill Handle considering the design rules mentioned in the video.  General Guidelines for Bosses:   Draft  - 0.5 degrees…

AIM:          To Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection…

AIM: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering…

AIM:             To A pillar Design with Master Section as the design standards GIVEN CLASS A SURFACE:   CREATION OF TOOLING AXIS: STEPS: Check the connectivity of the Class A Surface .Ensure that there is no gap between the component, using join command check it or by…

AIM:                      To create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those…

  AIM:           To create a door interior part from the inputs of class A surface along with master section by following the design rules followed in tier 1 and OEM industries in CATIA v5. STEPS: Check the connectivity of the Class A Surface. Ensure that there is…

AIM: To Assemble and apply GD&T to the butterfly valve assembly drawing. STEPS:                            

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM: To Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.   The Necessary Properties…

#5.Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp: STEPS: Create two points at each end as entry and exit point. Create two planes at each end as entry…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective coverings e covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  …

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc…

AIM: To  Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. Add protective coverings e covering on all branches connected to DT06-2S & DT06-4S connectors. Keep…

AIM:           Route the wiring harness on given V-16 engine and prepare flatten view in CATIA. Apply all packaging rules and industry best practices. Theory : The given V-16 engine consist of following electrical components to which harness routing is required. 8+8 fuel…

Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used, or you can…

Modelling and assembling of American chopper AIM:    To create a model of American chopper and rendering it. FLOW CHART:  The below flowchart shows the design method followed in chopper assembly from sketching to Assembly. The chopper contains the following parts are designed as per the video 1.Transmission…

 Yacht:       A yacht is a type of boat which is mainly used for recreation.It usually has a cabin, so it does not need to return to the harbour overnight. Originally, yachts were sailing boats, but now there are also motor yachts. The name comes from the dutch word jachtschip, which…

                                                        Week 1:- Introduction to BIW and Fixtures Challenge 1.BODY IN WHITE  (BIW):- Body In White(BIW) refers to welded sheet…

What is the process of project execution activity? Project execution is the stage of the project where everything has been planned is put into action. The main objectives are: To keep the work on track To organize team members To manage timelines To make sure the work is being done according to the original plan.…

1.What is design  methodology in fixture design Design methodology is nothing but the steps followed during the concept designing stages of fixture design. 2.What are the inputs required from the customer to start designing a Fixture?  The following are the inputs that are to be get from the customer to start…

AIM:-       To design the fixed pin unit and the retracting pin unit for locating a biw panel in a fixture.        pin unit is a unit designed to locate the car panel using pin. Pin unit consist of riser, blade, block, shims or spacer, pin retainer & pin. pin unit is the…

AIM TO Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel AND TO Design 2 Different types of Rest Unit for the given Car Panel. INTRODUCTION       The clamp unit consists of various parts as clamp arm, rest Mylar, blade, raiser,…

AIM: Design 3 Different types of Swivel Clamp Unit with Different Riser, Blade, and Clamp Arm for the given Car Panel. Maintain the stroke as 100mm and to Design a Pin-Clamp Unit for the given Car Panel.   INTRODUCTION The clamp unit consists of various parts as clamp arm, rest Mylar, blade, raiser, pneumatic…

                                                            Base Unit Design Challenges 1 Q.1:What is the Base Unit? What are the typical parts of the Base Unit? Base Unit:…

AIM: Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel.   Design the complete Fixture assembly (the units designed in the previous challenges can also be used). Make sure that all the 5 Panels given in the CAD data are fully constrained with the 3-2-1 principle.…

1.) What do you understand by the 3D finish process?      This is the final stage where the design process is completed and getting freezed (no modification in design after this). Then it is ready for final simulation to check for flaws and feasibility and 2D detailing. 2.) What are the points…

AIM      Perform 3D finish and create Rough locators for the Assembly design created for the challenge on week 7. What is 3D Finishing  This is the final stage where the design process is completed and getting freezed (no modification in design after this). Then it is ready…

1.What are the Drawing templates? The Drawing sheet with standard information and standard format is used for all drawings with minor modifications according to the company requirement.Then the standard sheet is called drawing templates.It consists of quite a lot of information's they are   Company name. Sheet size.…

AIM Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8                        

Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly created in challenge 8.     Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture…

AIM     Create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8.