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Prakash Kotian

Mechanical designer | FEA & CAE Engineer |HEVA

Skills Acquired at Skill-Lync :

  • STRUCTURAL-MESHING
  • ANSA
  • GT-POWER
  • GT-SUITE
  • IC-ENGINE-CALIBRATION
  • CFD
  • COMBUSTION
  • IC-ENGINE-CFD

Introduction

*Mechanical Design Engineer with 2+ year of experience in machine Design ,mold and product design *Currently pursuing Masters program in Hybrid & Electric Vehicle design and simulation Skill-Lync learning platform. Interested in the area of Structural analysis and design *Thorough knowledge of Engineering design along with expertise in 3D modeling and analysis software like NX, SolidWorks, ANSA ,Hypermesh &Ansys to name a few. I have done various projects related to it. You can see my few work samples in below attachment Aiming to use my proven skills to effectively fill the role in your organisations

51 Projects

Creating 1-d elements on Parallel Bracket in HyperMesh

Objective:

Link for Parallel Barcket : https://1drv.ms/u/s!AlDYq9nTGAGCg0djzG1CsD0gyH8y?e=7fIIhe Objective to create different types of 1D element with given component under specified DOFs and cross sections   Procedure Import the parallel bracket .igs file into hyperworks Opistruct session. Take Midsurface for the component…

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05 May 2020 01:30 AM IST

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    Intake Manifold modeling using tetra mesh - Tool Test

    Objective:

    To view the  model ; https://1drv.ms/u/s!AlDYq9nTGAGCgzYjfCfiH4DjJ_pZ?e=gceKuS   Objective : To perform a Tetra Mesh for the intake manifold under given quality criteria without kinks and dips on surface Procedure : Open the intake manifold using either file >> open or using the shortcut ctrl+0 Do topo…

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    30 Mar 2020 11:32 PM IST

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      FVM literature Review

      Objective:

      FVM Literature review : To solve real-time applications, scientist or some other people commonly uses an analytical solutions. For a better understanding of the solutions, they start using computations fluid dynamics in the computational fluid dynamics, if we see solver methods are divided into three parts. Finite Difference…

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      11 Jan 2020 09:15 AM IST

      • CFD
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      Meshing For Structural Analysis Of Bottle Cap

      Objective:

      https://1drv.ms/u/s!AlDYq9nTGAGCgxEQbbwURNJwt2Lz?e=EePhJA   Objective : Cleanup the geometry of model, perform mid surface and do meshing of the bottle cap according to the quality criteria provided Procedure Perform topological and geometry cleanup Extract mid surface of bottle cap Assign PIDs to mid surface extracted…

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      18 Mar 2020 11:11 AM IST

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      Parsing NASA Thermodynamic Data

      Objective:

      AIM: To Parse a data file and calculate the required properties. OBJECTIVES : TO Extract the 14 coefficient and calculate the enthalpy, entropy and specific heat for all the species in data file. Calculate the molecular weight of each species. Plot the Cp, Enthalpy and Entropy for the local Temperature Range (low temperature:…

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      12 Oct 2019 11:11 AM IST

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        TOOL TEST 1

        Objective:

        Model 1 ( switch Panel)- https://1drv.ms/u/s!AlDYq9nTGAGCgxKrWFy-364pft9Y?e=si06uM Model 2 ( Component )-https://1drv.ms/u/s!AlDYq9nTGAGCgxPbgMUv1ZhdJVql?e=ToYx9e Objective : Cleanup the geometry of model, perform mid surface and do meshing of the Switch Panel and Component according to the quality criteria provided…

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        23 Mar 2020 11:16 PM IST

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        Meshing for Structural analysis of HOOD

        Objective:

        https://1drv.ms/u/s!AlDYq9nTGAGCgxDmgmy7IfRoBo4n?e=CCqYw7   Objective : Cleanup the geometry of model, perform mid surface and do meshing of the hood according to the quality criteria provided Procedure Perform topological and geometry cleanup Extract mid surface of inner and outer hood panel Assign PIDs to mid surface…

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        26 Feb 2020 09:03 PM IST

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        Advanced CFD Meshing using ANSA

        Objective:

        https://1drv.ms/u/s!AlDYq9nTGAGCgiPKwjAQ-gFPYC0t?e=qoLRmc https://1drv.ms/u/s!AlDYq9nTGAGCgiPKwjAQ-gFPYC0t?e=qoLRmc Objective:  To mesh an cylinder by using ANSA Import CAD geometry Download the cad file from challege  which are assign Import the cylinder part for meshing. Click on shadow icon to see full object.…

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        25 Nov 2019 09:46 AM IST

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        Modeling Rear Suspension Assembly

        Objective:

        Drive link  : https://1drv.ms/u/s!AlDYq9nTGAGCg0XEZc884DLZ9_kR?e=oqwE6U                           Objective: To mesh the Rear Suspension model in ANSA under given quality criteria. And assemble…

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        27 Apr 2020 04:59 AM IST

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        MESH THE TURBOCHARGER MODEL

        Objective:

        https://1drv.ms/u/s!AlDYq9nTGAGCgmdGIb207a1QHbna?e=MjUHw4     TURBO CHARGER: A turbocharger, colloquially known as a turbo, is a turbine-driven forced induction device that increases an internal combustion engine’s efficiency and power output by forcing extra compressed air into the combustion chamber.…

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        03 Dec 2019 10:49 PM IST

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        RANKINE CYCLE SIMULATOR

        Objective:

          Objective: creating a Rnkine cycle simulator and calculating the state points of the Rankine cycle based on user inputs Plotting the corresponding T-S and H-S plots for given set of inputs  RANKINE CYCLE : The Rankine cycle is a model used to predict the performance of steam turbine systems. It was also used…

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        15 Oct 2019 10:55 AM IST

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          TETRA MESHING OF REAR VIEW MIRROR

          Objective:

          https://1drv.ms/u/s!AlDYq9nTGAGCgy8tVTLk60AT9675?e=bMQ4Xx   Objective : To perform a Tetra Mesh for the rear view mirror under given quality criteria without kinks and dips on surface Procedure :                                  …

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          27 Mar 2020 07:57 AM IST

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            BMW M6 Meshing and CFD wind Tunnel

            Objective:

            https://1drv.ms/u/s!AlDYq9nTGAGCgmgmOnSW4ZRG730d?e=f4Upaa     BMW M6: The BMW M6 is a high- performance version of the 6series coupe/convertible, designed and developed by the motorsport division of the BMW. The BMW M6 concept made its debut at the 2005 Geneva motor show the .the M6 shared the same uneven firing…

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            23 Dec 2019 01:07 AM IST

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            Use of basic command of morphing and applications

            Objective:

            Drive link  :  https://1drv.ms/u/s!AlDYq9nTGAGCg0HV18rvHqqAIW8M?e=n6uelJ                           Objective: To practice different morphing techniques and discuss the various use cases…

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            16 Apr 2020 07:44 AM IST

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            IP SUBSTRATE PROJECT

            Objective:

            Drive link  :  https://1drv.ms/u/s!AlDYq9nTGAGCg0Jitphe2Q62KADN?e=jHxvHT                           Objective: To perform a mesh for the IP Model  under specified quality criteria by…

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            22 Apr 2020 12:28 PM IST

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            Use of taylor table method and Matlab code to drive the 4th order approximations of the second-order derivative by the different methods

            Objective:

            In this challenge, we are going to derive the 4 th order approximations of the second-order derivative by the following methods. The methods we are going to use are : 1 Central Difference 2 Skewed right-sided difference 3 skewed left-sided difference First , we Use here is 1 central Difference: Numerical  Stenical…

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            21 Jan 2020 09:09 AM IST

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              Block Mesh drill down challenge

              Objective:

              Objective: Using the icoFoam solver to simulate the flow through a backward facing step. Creating multiple meshes and comparing results. Theory: A backward facing step is generated using OpenFOAM as per the given dimensional specifications. Mesh specification: Number of cells in x-direction = 200 Number of cells in y-direction…

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              09 Jan 2020 10:07 AM IST

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              Simulation Of Flow Through a Pipe-OpenFoam

              Objective:

                                                              PROJECTINTRODUCTIONS The purpose of this project is to simulate the laminar incompressible flow through a pipe. The project is divided into two part, in…

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              15 Jan 2020 08:46 AM IST

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              Simulation of Flow through a pipe in OpenFoam with Symmetry Boundary Condition

              Objective:

              Analysis of simulations of flow through a pipe at different wedge Angles Introduction In this part of the project we shall imply symmerty Boundary Conditions at different wedge angle i.e 10, 25, 45 and compare the results. The solver used is icoFoam. Geometry & Meshing The Matlab code script remains same as that of…

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              16 Jan 2020 09:27 AM IST

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              CONNECTIONS OF REAR DOOR USING ANSA

              Objective:

              CONNECTION REPRESENTATIONS OF REAR DOOR  https://1drv.ms/u/s!AlDYq9nTGAGCgzukg77hDgXwwpI1?e=0CfQhV   Objective : To perform the connection of the rear door of the car with different connections techniques Procedure : Input the files rear door into ANSA Set separate PIDs for windows spots welding parts  …

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              09 Apr 2020 11:10 AM IST

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              Week 6- Challenge

              Objective:

              link-https://1drv.ms/u/s!AlDYq9nTGAGCg00_aafU9f0496ou?e=9CkXuh   Objective : To mesh the given hood component after extracting midsurface under given criteria Procedure : Import the given hood.stp component to hypermesh There are components like hatch and latch reinforcement, inner and outer hoods Check for unwanted…

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              20 May 2020 03:12 PM IST

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                Week 8-Challenge

                Objective:

                Link for Housing-   https://1drv.ms/u/s!AlDYq9nTGAGCg1ytTvgw7GD4WqNq?e=DdJYjb Link for CRANK HOUSINNG-   https://1drv.ms/u/s!AlDYq9nTGAGCg1uHxjR3NVwN6s1Y?e=Vwkio5 Link for CHASSIS ASSEMBLY-   https://1drv.ms/u/s!AlDYq9nTGAGCg12NNysUc23_3stv?e=Nsk8M7   Objective :    To…

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                28 May 2020 10:06 AM IST

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                  Week 9-Challenge

                  Objective:

                  Link for frame-  https://1drv.ms/u/s!AlDYq9nTGAGCg32nz_n2JzI9XwZt?e=tfd8aC    Objective :     To provide specified connections representation for the given Frame assembly to attach parts after meshing. Procedure : Connectors are used to connect the different FE entities. After the meshing…

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                  31 May 2020 09:39 AM IST

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                    Week 12 - Project-1

                    Objective:

                    Link for the files-    https://1drv.ms/u/s!AlDYq9nTGAGChAR1ndeubGAa_LN3?e=aa70Tb   Objective : To create a 2D shell elements  in the side door of a car according to the given quality criteria and assign thickness to different parts of the geometry Procedure : Open the given geometry of the…

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                    06 Jun 2020 05:31 PM IST

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                      clean the geometry, extract midsurface, clean midsurface geometry and create 2D mesh with given criteria quality

                      Objective:

                      Link for the model-  https://1drv.ms/u/s!AlDYq9nTGAGChA58Gi3QpB45lAr5?e=6DeYaa link for the repairclip-    https://1drv.ms/u/s!AlDYq9nTGAGChA8Pc6-W_sWA5J-K?e=d5BR1x link for the mounting bracket-  https://1drv.ms/u/s!AlDYq9nTGAGChBCFNlF4JYVdwqNQ?e=Z7OQjL OBJECTIVES: To clean the geometry,…

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                      25 Jun 2020 05:57 PM IST

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                        editing engine file and creating 3D Meshing on the given Component

                        Objective:

                        link for engine_file- https://1drv.ms/u/s!AlDYq9nTGAGChBaZo18tnFy1qrP_?e=es7hs6 link for tetra mesh- https://1drv.ms/u/s!AlDYq9nTGAGChBUvJNgEkykXyQk0?e=be0v9r link for hexa_arm_bracket-  https://1drv.ms/u/s!AlDYq9nTGAGChBT_6hxlWvTW_Gv4?e=7Jvr9Z   Objectives: editing engine file and creating 3D…

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                        25 Jun 2020 05:56 PM IST

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                          Comparing the results of a rail crashing on the rigid wall with base element properties and improved shell element properties

                          Objective:

                            Comparing the results of a rail crashing on the rigid wall with base element properties and improved shell element properties   Objectives: the main objective of  this assignment is to compare the result with default properties and recommend shell element properties and understand the graph results  …

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                          25 Jun 2020 05:56 PM IST

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                            Analysis of failure Mechanism of different material cards in Radioss under a thick plate using a rigid sphere

                            Objective:

                            Analysis of failure Mechanism of different material cards in Radioss under a thick plate using a rigid sphere Objectives:  To simulate and perform using different failure models and compare the given cases in term of the material properties and their behaviour in the deformation Procedure: The following are the 7…

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                            04 Jul 2020 02:58 PM IST

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                              To study the different type of Interface/contact Modeling   on a box beam crashing to a rigid wall

                              Objective:

                              To study the different type of Interface/contact Modeling   on a box beam crashing to a rigid wall Objectives: To analyze and compare different cases with various contact type and different parameters as well as notch positions and compare the results for the same boundary conditions Procedure: The following…

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                              04 Jul 2020 02:59 PM IST

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                                FRONTAL CRASH ANALYSIS OF A CAR IN HYPERMESH RADIOSS

                                Objective:

                                  FRONTAL CRASH ANALYSIS OF A CAR IN HYPERMESH RADIOSS Objectives:  To study force and energy received at different component of neon BIW and other objective is to create a global contact interface, rigid wall, add the masses to reach a target weight of 700 kg while getting COG about required range on neon…

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                                17 Jul 2020 02:31 PM IST

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                                   SIDE crash pole impact analysis using RADIOSS

                                Objective:

                                                                                                                      SIDE crash pole…

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                                22 Jul 2020 06:28 AM IST

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                                Week 1 Stress Concentration on a Plate with hole

                                Objective:

                                STRESS CONCENTRATION ON A PLATE WITH HOLE Objective:  To perform static structural analysis on a plate with a hole geometry Case 1- plate with hole Case2- plate with multiple holes   Case: 1 -plate with hole Procedure Open ansys workbench Update the material module as structural steel In then geometry model open…

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                                30 Jul 2020 06:10 PM IST

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                                  Week 1 Spur Gear Challenge

                                  Objective:

                                  Understanding the effect of static structural analysis on a Spur Gear Objective:  To study the static structural analysis on a spur Gear with  three different material and finding out Equivalent stress, total deformation and stress intensity   Procedure   the Spur gear model need to analysed with three…

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                                  02 Aug 2020 06:27 AM IST

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                                    Week 2 Railwheel and Track

                                    Objective:

                                    Understanding the effect of static structural analysis on a Railweel and track setup Objective:  To perform a static structural analysis on the rail wheel and track setup and compare the results for two different load conditions also note any change in result when a user defined result is used     Simulation…

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                                    08 Aug 2020 03:45 PM IST

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                                      Week 2 Bevel Gear Challenge

                                      Objective:

                                      Understanding the effect of static structural analysis on a Bevel Gear   Objective:  To study and perform grid dependency test on bevel gear with base mesh size of 6, 5 and 4 mm Grid independent:-  it a very important issue in numerical simulations grid-independent means calculation result change so little…

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                                      10 Aug 2020 02:47 AM IST

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                                        Week 3 Sheet metal Bending challenge

                                        Objective:

                                        Understanding the effect of static structural analysis on a Sheet Metal   Objective:  To study and perform structural analysis on a Sheet Metal with different material and frictional coefficient .Grid dependency test was also performed to optimize the element size for better accuracy Case 1: Aluminium Alloy 1199,Copper…

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                                        10 Aug 2020 03:09 PM IST

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                                          Week 3 Verification of Weld Joints

                                          Objective:

                                          Weld Joints Analysis using Ansys Workbench     Objective:  To study and perform analysis on the  weld joints using different materials for the welds and compare the results with each other Weld material used Case1- stainless steel for all parts Case2- Aluminium Alloy for weld parts and stainless steel…

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                                          11 Aug 2020 03:11 AM IST

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                                            Week 4- Rolling operation

                                            Objective:

                                            Understanding the effect of  copper Rolling Simulation in ansys Workbench     Objective:  To study and perform structural analysis of a rolling operations of copper work piece   Simulation Process: Input Geometry The CAD model is imported and viewed using space claim, the width of the copper work…

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                                            17 Aug 2020 03:48 PM IST

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                                              Week 4 -Wire Bending Challenge

                                              Objective:

                                              Understanding the effect of  wire bending using Ansys workbench   Objective:  To perform an structural analysis to simulate the bending of a wire considering three different case setup and compare their results. Simulations setup Case (1) – copper alloy (Non-linear) Case (2) - Aluminum alloy (Non-linear)…

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                                              22 Aug 2020 02:30 PM IST

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                                                Week 5 Sphere pressing on a plate

                                                Objective:

                                                Analysis of Sphere Pressing on  a plate   Objective:  To perform the analysis to simulate a sphere pressing on a plate and observe the plastic the plastic deformation on the plate   Structural Analysis: Structural analysis is the process of calculating and determining the effects of loads and internal…

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                                                27 Aug 2020 03:26 PM IST

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                                                  Week 5 Bending of iPhone

                                                  Objective:

                                                  Understanding the Bending of an IPhone and calculate Fatigue Life Using ANSYS Workbench   Objective:  simulate the bending of the Iphone as per given cases below Case1- Simulate the model as it given in the Video Case2- move the bottom finger from their defined to the given position X=22.5mm and Z=10mm and obtain the results…

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                                                  04 Sep 2020 02:31 AM IST

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                                                    Week 7-Long Piston With Cam

                                                    Objective:

                                                    Transient Simulation of a long Piston cam Mechanism Model Using ansys Workbench. Objective:  Transient simulations on a piston and cam mechanism model with three different cases Case1- Frictionless contact, Case2- Friction co-efficient 0.1 Case3-Friction coefficient 0.2 Procedure: create Transient structural analysis…

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                                                    11 Sep 2020 06:37 PM IST

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                                                      Week 8 - Universal Joint

                                                      Objective:

                                                      Transient Structural Analysis of Universal joint using Ansys Objective:  To perform a Transient structural analysis on a double universal joint with a spring using three different materials Case1- Structural steel Case2- Stainless Steel Case3- Titanium alloy The three materials must be used on the joints with the…

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                                                      23 Sep 2020 06:21 PM IST

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                                                        Week 8 Worm Gear Challenge

                                                        Objective:

                                                         Transient Structural Analysis on a  Worm Gear assembly using Ansys workbench     Objective:  TO perform a transient structural analysis on a worm gear assembly   Simulation Process: Create Transient structural analysis and in engineering data select the material structural steel Input Geometry…

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                                                        26 Sep 2020 06:00 PM IST

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                                                          Week 9 Tension and Torsion test challenge

                                                          Objective:

                                                           Tension Test and Torsion Test on a cylindrical specimen using Ansys Objective:  To perform the tension and torsion test on the specimen Case_1- Tension test, displace one end of the specimen to 18mm while keeping the other fixed. Case_2-Torsion Test, displace one end of the specimen to an angle 1200 degree while…

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                                                          29 Sep 2020 06:00 PM IST

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                                                            Week 9 Machining with Planer Challenge

                                                            Objective:

                                                             Machining with Planer using Ansys Objective:   To Perform an explicit dynamic analysis of Machining operations with a planer cutting ToolCase_1- cutting velocity of 20000 mm/sCase_2- cutting velocity of 15000 mm/sSimulation Process:Create an explicit dynamics analysis and in engineering data select the…

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                                                            02 Oct 2020 06:35 PM IST

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                                                              Week 10 Bullet penetrating a Bucket Challenge

                                                              Objective:

                                                               Simulating a Bullet penetrating a Bucket using Ansys   Objective:  To perform a Bullet Penetrating into a bucket using Explicit dynamics. Case_1- Aluminum Alloy NL Case_2- Copper Alloy NL Case_3- Magnesium Alloy NL Simulation Process: Create Explicit Dynamics in Ansys workbench and in engineering data select…

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                                                              04 Oct 2020 12:01 PM IST

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                                                                Week 11 Car Crash simulation

                                                                Objective:

                                                                 Car Crash Simulation Using Ansys Objective:  To perform a parametric analysis of a Frontal car crash setup and determine the effect of varying the thickness of the model on Equivalent Stress and Total deformations. Case_1-0.3mm. Case_2- 0.5mm Case_3- 0.8mm Simulation Process: Create Explicit Dynamics in Ansys…

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                                                                11 Oct 2020 07:42 AM IST

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                                                                  DESIGN & ANALYSIS OF GLASS FIBRE FOR FORKLIFT ARM

                                                                  Objective:

                                                                  DESIGN & ANALYSIS OF GLASS FIBRE FOR FORKLIFT ARM   INTRODUCTION Because of the varieties, different shapes, different packaging of the goods, loading and unloading has always been a heavy process during transportations. Forklifts were naturally inverted and became the solutions to this problem; they save time…

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                                                                  19 Nov 2020 07:20 AM IST

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                                                                  Photo Realistic Rendering

                                                                  Objective:

                                                                  American chopper Report   Aim:- To design a photorealistic model of an American chopper bike in Solidworks using different tools and command then render the model.   OBJECTIVE:- Understand different tools and command in Solidworks software Modeling of an individual component using the commands  Assembling…

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                                                                  10 May 2021 06:11 AM IST

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                                                                  Radar Mast & Final Assembly of Yacht

                                                                  Objective:

                                                                   Radar Mast       Modelling of yacht Introduction: In this project we are to learn the entire modeling of yacht tutorial on solid works and solid works visualize. The different components of the yacht we deal with are: Propeller Radar Blueprint setup Hull Garage door Front seat Middle seat Rear seat Superstructure Radar…

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                                                                  07 Oct 2021 02:30 PM IST

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                                                                  7 Course Certificates

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                                                                  Preprocessor for Structural Analysis using ANSA

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                                                                  MATLAB for Mechanical Engineers

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                                                                  Introduction to CFD using MATLAB and OpenFOAM

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                                                                  HyperMesh for FEA Plastic and Sheet Metal Applications

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                                                                  Crashworthiness Analysis using HyperMesh and Radioss

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                                                                  Introduction to Structural Analysis using ANSYS Workbench

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                                                                  Ultimate SOLIDWORKS Course

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                                                                  Introduction to Statics for Mechanical Engineers

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                                                                  Academic Qualification

                                                                  B.E

                                                                  Savitribai Phule Pune University

                                                                  05 Jun 2013 - 08 Jul 2019

                                                                  12th

                                                                  V.K.Krishna Menon College of Commerce and Economics and Sharad Shankar Dighe College of Science

                                                                  04 Jun 2012 - 02 Apr 2013

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