Week 4

AIM To design a backdoor with appropriate design methodologies. And provide necessary reinforcements, embosses from the given styling surface.   GIVEN STYLING DATA   PROCEDURE   BACKDOOR A hinged hatch at the rear of a vehicle that can be lowered for loading and unloading.   BACKDOOR OUTER PANEL Here…

AIM To develop the essential flanges and reinforcements from the Given Roof styling and to provide appropriate dimensions. Roof ditch area the tool opening angle is only 3 degrees. And to do a curvature study on the roof and perform calculations to determine the position of the Bow-roof.   PROCEDURE   OUTER ROOF…

AIM  To write one page about Underbody Coating and its purposes. UNDERBODY COATING In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other…

AIM To suggest a good car to Mr. D.S. Pughazhyendhii and to prepare a report on Benchmarking.   1.Benchmark with presently available cars in the market. TATA ALTROZ - 1.5 Revotorq XM ON-ROAD PRICE in Bangalore - Rs.9,67,227**   COLORS AVAILABLE     HYUNDAI i20 - 1.5 U2 CRDi Magna ON-ROAD PRICE…

AIM To follow the given Master section to create the Drip Area for the Sill Mount, Bumper Mount and A-Pillar mount FENDER Fenders denote the car body part that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by…

AIM To Calculate the Wheel Arc area and prove whether the car will pass the Standards or Not.   WHEEL ARCH It is a semicircular profile above wheels designed for enclosing tire within the fender. The wheel arch is designed considering all possible motions the tire undergoes while the vehicle is in motion. The wheel arch…

AIM To use the Section from the Hood design and calculate the section modulus using the formula S = I/y S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object  Come up with a new section that has improved the section modulus of the previous section and mention…

AIM To Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter with an assembly of Hood inner panel, outer panel, latch, hinge and the reinforcements. HOOD Hood is the metal part that covers the engine of an automobile that allows easy access…

AIM To create Door Arm rest and add thickness to it. PROCEDURE Importing the geometry into the Part Workbench and multiple extract for the Door Arm Rest surface are done initially. TOOLING AXIS CREATION We have the Class A Surfaces provided for the Development of the Door Trim Panel. In order to create the tooling axis,…

AIM To prepare the part with given Class A following the master section with all the engineering features.   Importing the geometry into the Product Assembly Workbench and multiple extract the surface for all the trims are done initially. PROCEDURE TOOLING AXIS CREATION We have the Class A Surfaces provided…

CV JOINT ASSEMBLY DRAFT WORKBENCH     QUICK RETURN MECHANISM ASSEMBLY DRAFT WORKBENCH    

AIM To Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique. TOOLING AXIS CREATION DRAFT ANALYSIS   TOOLING AXIS CREATION We have the Class A Surface provided for both Door applique and the fixture surface. In order to create the tooling axis, first we have to…

Hi Sir I've attached the ppt and workfile as required. Regards

AIM Create the boss and Dog House for the Centre console coin holder considering the design rules mentioned in the video. General Guidelines for Bosses: Draft - 0.5 degrees on walls of boss Thickness - Typically 40%* of the nominal wall at the base. Height to Diameter Ratio - 3:1 Radii - 0.25mm maximum radii. "C" is where…

AIM Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5 mm Import CAD…

AIM Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.  Import CAD file. Class A Surface Tooling Axis Publication Free Form Analysis Parting Surface Parting Line PROCEDURE Import the given SWITCH BEZEL - IGS file into CATIA V5 and save it as .CATPart Class A Surface The Class A Surface…

AIM Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Take the Thickness of the component to be 2.5 mm Import CAD…

AIM Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Import CAD file. Class A Surface Tooling Axis Publication Free…

AIM To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Import CAD file. Class A Surface Tooling Axis Publication…

AIM Create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model. Import CAD file. Class A Surface Tooling Axis Publication Free Form Analysis PROCEDURE Import the given BASE BRACKET - IGS file into CATIA V5 and Save it as .CATPart Class A…

AIM For EV_defaults_in file, if cargo mass is 500 kg with all other default conditions, can the vehicle travel for 45 km with FTP drive cycle? Conclude your observations.   In the above case, try changing the battery capacity and repeat the simulation.   Perform gradeability test with PRIUS_Jpn_defaults_in file…

AIM To implement control logic of a “washing machine” using ‘Stateflow’ as per given sequence   If the power supply is available, the system gets activated  If the Water supply is not available, stop the process & indicate through LED Soaking time should be 200s followed by washing…

AIM 1. To Make a Simulink model of Doorbell using Solenoid block with the following details Create a situation where the switch is closed for 2 seconds and then released. Observe the physical movement of the plunger. And assume remaining parameters. 2. Use a thermistor to sense the temperature of a heater…

AIM To write a function that extracts the 14 co-efficients and calculates the Enthalpy, Entropy and Specific Heats for all the species in the data file using NASA THERMODYNAMIC DATA To calculate the molecular weight of each species and display it in the command window. To plot the Enthalpy, Entropy and Specific Heat…

AIM To write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function. GENETIC ALGORITHM A genetic algorithm (GA) is a method for solving both constrained and unconstrained optimization problems based on a natural selection process that mimics biological evolution. The algorithm…

AIM To write a program that solves the following ODE in MATLAB. This ODE represents the equation of motion of a simple pendulum with damping   and Write a program to simulate the pendulum motion. PROCEDURE 1. To write a program that solves the following ODE Simple Pendulum Equation where, g = gravity in m/s2,…

AIM To write a program that can solve an otto cycle and make plots for it. PROCEDURE OTTO CYCLE An Otto cycle is an idealized thermodynamic cycle that describes the functioning of a typical spark ignition piston engine. It is the thermodynamic cycle most commonly found in automobile engines   1 - 2  Isentropic…

AIM To simulate the forward kinematics of a 2R Robotic Arm using MATLAB. PROCEDURE Here we are writing a program to simulate the forward kinematics of a 2R Robotic Arm. Things to remember A 2R Robotic Arm consist of two LINKS, two rotational joints and a Manipulator. So we have to find the final position of a 2R Robotic…

AIM: In order to perform a Structural Analysis with the given CAD Geometry (FRONT WHEEL SUSPENSION ASSEMBLY – Solid Part) by using ANSA. The process involved as follows Importing CAD Geometry into ANSA Topology Operation Performing Geometry Cleanup MID Surface extraction for components which had a thickness of less…

 AIM: In order to perform a Structural Analysis with the given CAD Geometry (IP - SUBSTRATE) by using ANSA. The process involved as follows Importing CAD Geometry into ANSA Topology Operation Performing Geometry Cleanup Mid-surface Extraction (Manually) and EXTENDING the RIBS, BUTTONS & CLIPS Applying given Quality…

AIM: In order to perform a MORPHING with the given CAD Geometry by using ANSA.   PROCEDURE: Import the CAD Geometry into ANSA Do the usual topology, Geometry Checks and start with Morphing. To do MORPHING. Go to MORPH Modules > Boxes > New > Ortho. Select the TYPE as GEOMETRY. Now, press F1 to get 2D view.…

AIM: In order to Realize Connections on the given LH REAR DOOR – FE MODEL in ANSA using NASTRAN solver Deck. IMPORT THE .NAS FILE TO ANSA SET PID NUT AND BOLT CONNECTIONS RBE2 CLUSTER CONNECTIONS ASSINGNIG THE MASS VALUE for DOOR HANDLE SPOT WELD CONNECTIONS CBUSH CONNECTIONS ALIGNMENT OF CBUSH CONNECTIONS TO GLOBAL…

  TIME TAKEN TO COMPLETE : 20 Hrs

AIM: In order to perform a Structural Analysis with the given CAD Geometry (Rear View Mirror – Solid Part) by using ANSA. The process involved as follows Importing CAD Geometry into ANSA Topology Operation Performing Geometry Cleanup Applying given Quality Criteria - Presentation Parameters and Meshing Parameters…

  Google Drive Link https://drive.google.com/drive/folders/15OA72nX74q1R8Fdb2zvJq0CRLAK-nDL_?usp=sharing   Time took for Midsurface Extraction both the components - 1 Day Time took for Meshing each component - 2 Days

AIM: In order to perform a Structural Analysis with the given CAD Geometry (BOTTLE CAP) by using ANSA. The process involved as follows Importing CAD Geometry into ANSA Topology Operation Performing Geometry Cleanup Mid-surface Extraction (Manually) Applying given Quality Criteria - Presentation Parameters and Meshing Parameters…

AIM: In order to perform a Structural Analysis with the given CAD Geometry (HOOD reinforcement) by using ANSA. The process involved as follows Importing CAD Geometry into ANSA Topology Operation Performing Geometry Cleanup Mid-surface Extraction Applying given Quality Criteria - Presentation Parameters and Meshing Parameters…