Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

A REPORT ON
Designing a 'sheetmetal Box Assembly' using Siemens NX Sheetmetal Application

Etikala Surajkumar
Mechanical

CONTENTS

OBJECTIVE
INTRODUCTION
DESIGN METHODOLOGY/APPROACH
DESCRIPTION
3D VIEWS OF SHEETMETAL BOX ASSEMBLY

OBJECTIVE

The main objective of this project is to Design a 3D model of an Sheetmetal Box Assemble using Siemens NX Sheetmetal Application

INTRODUCTION

Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. Countless everyday objects are fabricated from sheet metal. Thicknesses can vary significantly, extremely thin sheets are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered Plate steel or Structural steel.

DESIGN METHODOLOGY

  • DESIGNING THE SHEETMETAL ASSEMBLY

DESCRIPTION

TYPES OF FEATURES

SKETCH - LINE, RECTANGLE, CIRCLE,TRIM

TAB

NORMAL CUT-OUT

FLANGE

HEM FLANGE

BREAKING CORNERS

MIRROR BODY

UNITE

UNBENDING

DIMPLE

BEADS

MIRROR

REBENDING

STEP BY STEP PROCESS

First after opening the NX CAD Application we need to select the 'APPLICATION' tab and in that select the 'SHEET METAL' because the our 3D model is going to be in sheet metal

First the sketch is prepared by drawing a rectangle in XY plane

Then the TAB is created using this above Sketch by keeping the wall thickness as 1mm

Two FLANGES are created on either sides of tab created above of length 300mm

FLANGES

CLOSED CORNERS

FLANGES

HEM FLANGES WITH OPEN LOOP

MIRROR

SKETCH

DIMPLE

MIRROR FEATURE

DIMPLE

UNBEND

REBENDING

BEAD

MIRROR FEATURE

HEM FLANGE

DATUM PLANE

SKETCH

TAB

FLANGE

SKETCH

TAB

BREAK CORNER

FLANGE

UNBEND

SKETCH

NORMAL CUTOUT

REBENDING

MIRROR BODY

SKETCH

TAB

BREAK CORNER

FLANGE

UNBEND

SKETCH

NORMAL CUT OUT

REBEND

Here is the final 3D model of sheet metal Box Assembly

VIEWS

CONCLUSION

Hense the 3D model of an Sheetmetal Box Assembly using Siemens NX Sheetmetal Application is done.

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