Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_1_Casing Design

A REPORT ON
Designing a 'sheetmetal Casing' using Siemens NX Sheetmetal Application

Etikala Surajkumar
Mechanical

CONTENTS

OBJECTIVE
INTRODUCTION
DESIGN METHODOLOGY/APPROACH
DESCRIPTION
3D VIEWS OF SHEETMETAL CASING
DRAWINGS OF SHEET METAL CASING

OBJECTIVE

The main objective of this project is to Design a 3D model of an Sheetmetal Casing using Siemens NX Sheetmetal Application

INTRODUCTION

Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. Countless everyday objects are fabricated from sheet metal. Thicknesses can vary significantly, extremely thin sheets are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered Plate steel or Structural steel.

DESIGN METHODOLOGY

  • DESIGNING THE SHEETMETAL CASING
  • DRAFTING THE FLAT PATTERN OF SHEETMETAL CASING

DESCRIPTION

TYPES OF FEATURES

SKETCH - LINE, RECTANGLE, CIRCLE, STUDIO SPLINE, POINT

TAB

NORMAL CUT-OUT

BEND

FLANGE

BREAKING CORNERS

UNBENDING

HOLE

DIMPLE

BEADS

MIRROR

REBENDING

FLAT PATTERN

DRAFTING

STEP BY STEP PROCESS

First after opening the NX CAD Application we need to select the 'APPLICATION' tab and in that select the 'SHEET METAL' because the our 3D model is going to be in sheet metal

First the sketch is prepared by drawing a rectangle in XY plane of 60*50mm

Then the TAB is created using this above Sketch by keeping the wall thickness as 1mm

Now another sketch is prepared to make a normal cut out of 5*40mm as shown in figure

SKETCH

Two parallel lines are created as shown in figure required for Bend tool

BENDING

FLANGES

BREAKING CORNERS

UNBENDING

SCREW HOLES

DIMPLE

BEAD

MIRROR of BEAD's Created

REBENDING

Here is the final 3D model of sheet metal Casing

VIEWS

DRAFTING

CONCLUSION

Hense the 3D model of an Sheetmetal Casing using Siemens NX Sheetmetal Application is done.

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