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Sasi Kumar

Production Associate

Skills Acquired at Skill-Lync :

  • DESIGN
  • NX-CAD
  • GD&T-BASICS
  • SHEET-METAL-DESIGN
  • BIW-DESIGN
  • CATIA
  • WIRING-HARNESS-DESIGN

Introduction

Bringing 10+ years of industrial experience to help optimize production processes and maximize efficiency. Specializing in resistance welding, troubleshooting BIW surface defects checks, spot weld quality checks and trim interior parts assembly. And having knowledge in Catia V5 and NXCAD to drive innovative solutions in the automotive industry.

27 Projects

Project 1 Hood

Objective:

   ABSTRACT:      A car hood also referred to as a bonnet in some other countries is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. Car hoods are typically constructed from steel and sometimes from…

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10 Nov 2022 11:20 AM IST

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    Project 2 Fender

    Objective:

    FRONT FENDER:            Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well, In British English, the fender is called the wing (this may refer to either the front or rear fenders. The fender is the part of the car directly…

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    18 Nov 2022 02:49 PM IST

    • DESIGN
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    Challenge 4-Windshield Modeling

    Objective:

    Windshield:    Windshields are the well-known wide front window of an automobile such as a truck, bus or car. A windshield safeguards car or truck passengers from weather conditions and also kicked up dirt and rocks incurred while behind the wheel. Additionally they generate an aerodynamic element at the front…

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    25 Nov 2022 10:35 AM IST

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      Project 3: Roof Modeling

      Objective:

      Objective:            To design a car roof with its component by following the master section of the front rail (front row, bow roofs, centre roof rail and rear roof rail) with all the design parameter. And also, analysis the snow load and heat distortion. Heat and snow load formulas are gives in industry standard INTRODUCTION:…

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      11 Dec 2022 05:38 AM IST

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        Week 8 - Challenge 1 - Base Bracket Design

        Objective:

        Aim :          To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. OBJECTIVE:…

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        10 Jan 2023 02:57 PM IST

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          Week 8 - Challenge 2 - Switch Bezel Design

          Objective:

          Aim:        This project aims to create a switch bezel plastic component using the given class A surface following the OEM standard. and perform the draft analysis. Objective: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside them. All the…

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          10 Jan 2023 04:57 PM IST

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            Week 8 - Challenge 3 - Coin Holder Design

            Objective:

            AIM: To create the center console coin holder plastic component through the given class a surface and at the end performing the draft analysis on the model. OBJECTIVE: To ensure proper tree structure is followed. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should…

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            13 Jan 2023 02:24 PM IST

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              Week 8 - Challenge 4 - Bumper

              Objective:

                Aim:        This project aims to create a switch bezel plastic component using the given class A surface following the OEM standard. and perform the draft analysis. Objective: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside them. All…

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              14 Jan 2023 03:20 AM IST

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                Week 8 - Challenge 5 - Door Trim Lower

                Objective:

                Aim :          To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. OBJECTIVE: To create a Tooling axis for a class…

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                14 Jan 2023 05:19 PM IST

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                  Week 8 - Challenge 6 - Core & Cavity Design

                  Objective:

                  Aim: To create core and cavity block for switch Bezel considering all plastic design rules. Objective: Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating cavity side. Tooling Axis: The ejection from the mold after manufacturing the interior trim…

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                  16 Jan 2023 01:54 PM IST

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                    Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

                    Objective:

                    AIM: To create the door handle component from the given class-A Surface. To create the tooling axis for the given class-A surface meeting the requirements of the draft angle. To attach B side features in the component. To perform the draft analysis on the model. Tooling Axis:     The Dummy tooling axis is created…

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                    18 Jan 2023 10:12 AM IST

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                      Week 9 - Attachment Feature Creation - Challenge 2

                      Objective:

                      OBJECT :          Design  the Dog House for the Door Trim considering the design rules design rules in given class A surface analysis and draft analysis on the final component. TOOLING AXIS CREATION:                  Tooling axis is which side…

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                      22 Jan 2023 11:49 AM IST

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                        Week 9 - Project 1 - Door Trim Lower with Engineering Features

                        Objective:

                        Aim :          To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. OBJECTIVE:…

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                        23 Jan 2023 07:26 PM IST

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                          Week 9 - Project - A pillar Design with Master Section

                          Objective:

                          Aim:      Create the A Pillar Plastic component through the given Class-A surface and master section and perform Draft analysis. Objective:      The main aim of this challenge is to create a solid body of 'A PILLER' with the help of the closed surface method by using the 'Generative shape…

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                          28 Jan 2023 06:32 AM IST

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                          Week 10- Assembly Workbench

                          Objective:

                            AIM:                  To create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench. After creating the…

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                          28 Jan 2023 03:20 PM IST

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                            Week 11 - Final project

                            Objective:

                            AIM:       To design and development of vehicle interior door trim using Catia V5 with given class A surface along with Master section. Also create the Side Attachment features as per design rules. Objective:       The project deals with the explanation of method followed to develop door trim…

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                            13 Feb 2023 05:34 PM IST

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                            Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

                            Objective:

                            INTRODUCTION Wiring harness is the combination of electrical and mechanical CAD to connect all the electrical parts in the automotive at the optimum level. DESIGN OF WIRING HARNESS IN CATIA V5 To design the wiring harness in CATIA V5, the interface and some settings have to be changed in the design modeler. The electrical…

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                            23 Mar 2023 03:37 PM IST

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                            Wiring harness routing & packaging Rules Week 3 Challenge

                            Objective:

                            1.)  Following cad data & define it as Electrical support using Electrical Part design Workbench- Create the Points and Planes in Part Design Work Bench. Define the part as support in Eletrical Part Design Workbench. Select the point and Plane for First entry point and Select the exit plane and base plane.…

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                            24 Mar 2023 02:46 PM IST

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                              Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

                              Objective:

                              AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) CONNECTOR DEFINATIONS IN…

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                              01 Apr 2023 09:05 AM IST

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                              Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

                              Objective:

                              Aim : Route the Given harness layout in Electrical workbench & Apply the Conditions. Ojectives : Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc Check for the bundle warning. Add snap. Generate CAT.part of harness…

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                              05 Apr 2023 02:58 PM IST

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                                Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

                                Objective:

                                AIM : To prepare a flattened view of a previously created harness assembly. OBJECTIVE : The objective of this project is to create a flattened view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on…

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                                19 Apr 2023 05:34 PM IST

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                                  Project 1

                                  Objective:

                                  AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. OBJECTIVE :  The objective of the project is to route the wiring harness on given Engine and prepare flatten…

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                                  05 May 2023 12:17 PM IST

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                                  Hood design-Week 2

                                  Objective:

                                  INTRODUCTION:      A car hood also referred to as a bonnet in some other countries is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. Car hoods are typically constructed from steel and sometimes from aluminum.…

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                                  17 Aug 2023 03:22 PM IST

                                    Read more

                                    Section Modulus calculation and optimization

                                    Objective:

                                    Aim: To calculate the section modulus of the previously designed hood for analysing its strength and optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes to bending.  Section Modulus: Section modulus is a…

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                                    18 Aug 2023 12:55 PM IST

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                                    Fender Design

                                    Objective:

                                    FRONT FENDER:            Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well, In British English, the fender is called the wing (this may refer to either the front or rear fenders. The fender is the part of the car directly…

                                    calendar

                                    20 Aug 2023 01:09 PM IST

                                    Read more

                                    Roof Design

                                    Objective:

                                    Objective:            To design a car roof with its component by following the master section of the front rail (front row, bow roofs, centre roof rail and rear roof rail) with all the design parameter. And also, analysis the snow load and heat distortion. Heat and snow load formulas are gives in industry standard INTRODUCTION:…

                                    calendar

                                    23 Aug 2023 02:07 PM IST

                                      Read more

                                      Design of backdoor

                                      Objective:

                                      AIM:- To design the Back door as per the given skin requirements and also provide reinforcements for hinges, Latch, Gas stay, and wiper motor mounting areas. INTRODUCTION:- Design of back door is also called as the Tail gate. A car back door which is consist of Inner panel, Outer panel. Basically the car parts are made…

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                                      29 Aug 2023 03:34 PM IST

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                                        Showing 1 of 27 projects

                                        7 Course Certificates

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                                        Basics of CATIA V5

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                                        Automotive BIW Design and Development Part 1 using NXCAD

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                                        Automotive Plastic Design using CATIA V5

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                                        Geometric Dimensioning and Tolerancing

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                                        Automotive Wiring Harness using CATIA V5

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                                        Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                        Catia Tool Test

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                                        Academic Qualification

                                        Diploma

                                        The Salem Polytechnic College

                                        02 Jun 2008 - 23 Mar 2010

                                        12th

                                        Goverment High Sceondary School

                                        01 Jun 2007 - 31 Mar 2008

                                        10th

                                        Sri Ramamoorthi High School

                                        01 Jun 2005 - 31 Mar 2006

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