Aim : To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. OBJECTIVE: To create a Tooling axis for a class…
Sasi Kumar
updated on 14 Jan 2023
Project Details
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Read more Projects by Sasi Kumar (27)
Design of backdoor
AIM:- To design the Back door as per the given skin requirements and also provide reinforcements for hinges, Latch, Gas stay, and wiper motor mounting areas. INTRODUCTION:- Design of back door is also called as the Tail gate. A car back door which is consist of Inner panel, Outer panel. Basically the car parts are made…
29 Aug 2023 03:34 PM IST
Roof Design
Objective: To design a car roof with its component by following the master section of the front rail (front row, bow roofs, centre roof rail and rear roof rail) with all the design parameter. And also, analysis the snow load and heat distortion. Heat and snow load formulas are gives in industry standard INTRODUCTION:…
23 Aug 2023 02:07 PM IST
Fender Design
FRONT FENDER: Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well, In British English, the fender is called the wing (this may refer to either the front or rear fenders. The fender is the part of the car directly…
20 Aug 2023 01:09 PM IST
Section Modulus calculation and optimization
Aim: To calculate the section modulus of the previously designed hood for analysing its strength and optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes to bending. Section Modulus: Section modulus is a…
18 Aug 2023 12:55 PM IST
Hood design-Week 2
INTRODUCTION: A car hood also referred to as a bonnet in some other countries is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. Car hoods are typically constructed from steel and sometimes from aluminum.…
17 Aug 2023 03:22 PM IST
Project 1
AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. OBJECTIVE : The objective of the project is to route the wiring harness on given Engine and prepare flatten…
05 May 2023 12:17 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge
AIM : To prepare a flattened view of a previously created harness assembly. OBJECTIVE : The objective of this project is to create a flattened view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on…
19 Apr 2023 05:34 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge
Aim : Route the Given harness layout in Electrical workbench & Apply the Conditions. Ojectives : Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc Check for the bundle warning. Add snap. Generate CAT.part of harness…
05 Apr 2023 02:58 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge
AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) CONNECTOR DEFINATIONS IN…
01 Apr 2023 09:05 AM IST
Wiring harness routing & packaging Rules Week 3 Challenge
1.) Following cad data & define it as Electrical support using Electrical Part design Workbench- Create the Points and Planes in Part Design Work Bench. Define the part as support in Eletrical Part Design Workbench. Select the point and Plane for First entry point and Select the exit plane and base plane.…
24 Mar 2023 02:46 PM IST
Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge
INTRODUCTION Wiring harness is the combination of electrical and mechanical CAD to connect all the electrical parts in the automotive at the optimum level. DESIGN OF WIRING HARNESS IN CATIA V5 To design the wiring harness in CATIA V5, the interface and some settings have to be changed in the design modeler. The electrical…
23 Mar 2023 03:37 PM IST
Week 11 - Final project
AIM: To design and development of vehicle interior door trim using Catia V5 with given class A surface along with Master section. Also create the Side Attachment features as per design rules. Objective: The project deals with the explanation of method followed to develop door trim…
13 Feb 2023 05:34 PM IST
Week 10- Assembly Workbench
AIM: To create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench. After creating the…
28 Jan 2023 03:20 PM IST
Week 9 - Project - A pillar Design with Master Section
Aim: Create the A Pillar Plastic component through the given Class-A surface and master section and perform Draft analysis. Objective: The main aim of this challenge is to create a solid body of 'A PILLER' with the help of the closed surface method by using the 'Generative shape…
28 Jan 2023 06:32 AM IST
Week 9 - Project 1 - Door Trim Lower with Engineering Features
Aim : To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. OBJECTIVE:…
23 Jan 2023 07:26 PM IST
Week 9 - Attachment Feature Creation - Challenge 2
OBJECT : Design the Dog House for the Door Trim considering the design rules design rules in given class A surface analysis and draft analysis on the final component. TOOLING AXIS CREATION: Tooling axis is which side…
22 Jan 2023 11:49 AM IST
Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1
AIM: To create the door handle component from the given class-A Surface. To create the tooling axis for the given class-A surface meeting the requirements of the draft angle. To attach B side features in the component. To perform the draft analysis on the model. Tooling Axis: The Dummy tooling axis is created…
18 Jan 2023 10:12 AM IST
Week 8 - Challenge 6 - Core & Cavity Design
Aim: To create core and cavity block for switch Bezel considering all plastic design rules. Objective: Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating cavity side. Tooling Axis: The ejection from the mold after manufacturing the interior trim…
16 Jan 2023 01:54 PM IST
Week 8 - Challenge 5 - Door Trim Lower
Aim : To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. OBJECTIVE: To create a Tooling axis for a class…
14 Jan 2023 05:19 PM IST
Week 8 - Challenge 4 - Bumper
Aim: This project aims to create a switch bezel plastic component using the given class A surface following the OEM standard. and perform the draft analysis. Objective: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside them. All…
14 Jan 2023 03:20 AM IST
Week 8 - Challenge 3 - Coin Holder Design
AIM: To create the center console coin holder plastic component through the given class a surface and at the end performing the draft analysis on the model. OBJECTIVE: To ensure proper tree structure is followed. Geometrical sets should have a proper name based on the sketches present inside of it. All the sketches should…
13 Jan 2023 02:24 PM IST
Week 8 - Challenge 2 - Switch Bezel Design
Aim: This project aims to create a switch bezel plastic component using the given class A surface following the OEM standard. and perform the draft analysis. Objective: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside them. All the…
10 Jan 2023 04:57 PM IST
Week 8 - Challenge 1 - Base Bracket Design
Aim : To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. OBJECTIVE:…
10 Jan 2023 02:57 PM IST
Project 3: Roof Modeling
Objective: To design a car roof with its component by following the master section of the front rail (front row, bow roofs, centre roof rail and rear roof rail) with all the design parameter. And also, analysis the snow load and heat distortion. Heat and snow load formulas are gives in industry standard INTRODUCTION:…
11 Dec 2022 05:38 AM IST
Challenge 4-Windshield Modeling
Windshield: Windshields are the well-known wide front window of an automobile such as a truck, bus or car. A windshield safeguards car or truck passengers from weather conditions and also kicked up dirt and rocks incurred while behind the wheel. Additionally they generate an aerodynamic element at the front…
25 Nov 2022 10:35 AM IST
Project 2 Fender
FRONT FENDER: Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well, In British English, the fender is called the wing (this may refer to either the front or rear fenders. The fender is the part of the car directly…
18 Nov 2022 02:49 PM IST
Project 1 Hood
ABSTRACT: A car hood also referred to as a bonnet in some other countries is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. Car hoods are typically constructed from steel and sometimes from…
10 Nov 2022 11:20 AM IST