Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

First of all I have open the Assembly which is done in week 4 challange. Now for creating flatting product file I am going to create file-->new-->product file and click ok. new productfile window is open. Now I have to go to the flatting workbench for that go to the start-->Equipment & System--> Electrical harness displine…

First of all I am download all connectors from the given link and extract all zip files from folder. After extracting all files I am opening CATIA V5 and drag and drop all connectors IGS files and then I am defining all electrical parameters for the all connectors and then save them and also add them to the catalouge browser.…

First I have go to the website www.te.com and search the all given connector and download the igs files of the all given connectors. DT06-4S DT06-6S DT06-2S DT06-08SA After that I have extract all files one by one and open in the CATIA V5. Now I am defining all connectors as electrical part for that I am defineing geometrical…

1) P-CLAMP : First I have to download the given igs file and open it in the CATIA V5 software. Now go to the part workbench and defining some geometrical parameter. First of all I am defining the point where the bundle entry is done. here in the P-clamp from both side we can enter the bundle. So Both side I am defining…

First of all we need to download igs or stp file for the all connectors give. for that we need to go to the website and in the document section there in the CAD files we can found the required igs or stp file and click on the link and download it. After downloading is complete unzip the file in the seperate folder. After…

AIM : To design a Backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design rules. OBJECTIVE : To design Back door of car using the given Class ‘A’ surface. INTRODUCTION : Backdoor are one of the type of door of the vehicle which are located next to the passanger…

Objective: The main objective of this project is to develop the car roof design and its reinforcements from the given styling surface. And to prepare a detailed report about the engineering standards for roof design, its design procedure, Draft analysis and manufacturing techniques. Introduction: An automobile roof or…

OBJECTIVE : The main object of this project is to design the BIW(Body in white) of front fender using the fender skin data and master section and also design the Drip mounting, A-pillar, Sill, Bumper and Baffle (splash) Mounts using NX. WHAT IS FENDER? A fender is a body panel covering the space over the wheels. It’s…

Objectives: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Theory: What is wheel arch gap in fender: The Wheel Arch is a curved/semicircular part in the fender body which is positioned above the wheel of the vehicle. The space between wheel and wheel arch in fender…

Objective: Use the Section of Hood design and calculate the section modulus using the formula S = I/yS = Section ModulusI = Moment of InertiaY = distance between the neutral axis and the extreme end of the object Create a new section that has improved the section modulus of the previous section. Section modulus: What is…

HOOD AND ITS COMPONENTS: Here we are going to understand and design the concept of front-mounted engine’s hood according to the standards. The hood or bonnet is the hinged cover over the engine of motor vehicles that helps to protect the engine from rain,dust,damge etc Also it helps in pedestrian safty during crash.…

Underbody Coating: In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.…

what is Bench-Marking: Benchmarking involves a structured comparison between similar products, services or processes on some dimensions of performance. For example it can be used to compare the availability and delivery of features in a product and in this form often provides the basis of consumer tests and reviews. These…

Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' including heat stakes and locators with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. also Performing the 'Draft Analysis' on the solid part body of the Door trim. TOOLING AXIS:…

AIM: Create the boss and Dog House for the Centre console coin holder considering the design rules. OBJECTIVES: Create Class B and C surfaces through given Class A surface. also Create tooling axis using bisecting method. and Perform draft analysis for the class A surface and part body. Create screw boss and dog house…

AIM: To Design of Ribs and Screw Boss for Drill Handle following the design rules in given class A surface. And perform Rib root thickness analysis and draft analysis on the final component. Consider the thickness of the component is 2.5 mm. Tooling Axis: For tooling axis first we need to select the larger area of the…

AIM : To Create the Core and Cavity blocks for the switch bezel designed in the earlier challenge. The core is the part which forms the internal shape of molding. The cavity is the part which forms external shape of molding.Core is the side of the tool where the plastic part is injected from which is also known as the…

OBJECTIVE: To design Bumper with respect to the given class A surface. Create class B surface and class C surface and the tooling Axis for the same. Convert those sub-surfaces into a close body and make it into the solid body for that provide the thickness of 3 mm. Performing draft analysis to verify the creation of tooling…

OBJECTIVE: To design coin holder with respect to the given class a surface. Create class B surface and class C surface and the tooling Axis for the same. Convert those sub-surfaces into a close body and make it into the solid body for that provide the thickness of 2.5 mm. Performing draft analysis to verify the creation…

OBJECTIVE: To create the Switch Bezel Plastic component through the given Class-A surface. As well as, creating the tooling axis for the given Class-A Surface which is meeting the requirements of the draft angle and at the end perform the Draft analysis oF the model. SPECIFICATION: Switch Bezel Thickness = 2.5mm Minimum…

OBJECTIVE: The main objective of this challenge is to create the Base Bracket Plastic component through the above-given Class-A surface, by giving the 'Tooling axis' and 'Draft analysis' to the class-A surface of the base bracket. Now first of all We are opening the class-A surface model in the CATIA  and we are starting…

AIM: The main goal of this project is to understand the functionality of a P1 hybrid and be able to model it. To quantify the improvement in fuel economy numbers for the hybrid vehicle (kmpl), compared to the conventional vehicle, on the urban cycle (UDDS) and highway cycle (HWFET). Also, to analyze and understand the…

Conventional Vehicle: Conventional vehicles use an internal combustion engine fuelled by gasoline or diesel to power the wheels. In this the heat engine uses the principle of heat release through combustion of a fuel with an oxidizer in a combustion chamber to create expanding gases which pushes against a piston creating…

AIM: To Study and analyze the BAJA All Terrain Vehicle (ATV) model using Simulink.   OBJECTIVES: To prepare a technical report of Baja ATV model with and without Lookup Table.   THEORY: ALL TERRAIN VEHICLE: An All-Terrain Vehicle (ATV), also known as a quad(cycle), Light Utility Vehicle (LUV), as defined by the…

Que:1) Implement control logic of a “washing machine” using Stateflow as per given sequence:  If the power supply is available, the system gets activated  If the Water supply is not available, stop the process & indicate through LED Soaking time should be 200s followed by Washing time of 100s.…

Link for Simulink model of Doorbell using solenoid block https://drive.google.com/file/d/1NCWyl8-x-EuBNr9QReVB-tRKjAwDs3lF/view?usp=sharing Link for Simulink model of thermistor to sense the temperature of a heater & turn on or turn off the fan https://drive.google.com/file/d/17rKjZUtSTRUl-b3kebZlqC40Yq0v7d_G/view?usp=sharing…

Rankine Cycle: Rankine cycle is the simplest and an ideal cycle for vapor power cycles. Rankine cycle consists of four components and four thermodynamic procedures. Therefore each one of the procedure occurs in each constituent. The four constituents are shown in figure as follows. The four procedures occur in rankine…

The code for parsing NASA Thermodynamic data is given below:   %MATLAB programme to parse the NASA Thermodynamic data clear all %clear the workspace close all %clear all the figure window clc %clear the command window %opening and reading the data file nasa_data = fopen('THERMO.dat','r'); %opening the given file to…

MATLAB code for the function of stalagmite function which i have used in this all programme. This function code should save in the same directory where the MATLAB all other code is to be saved. In our case, the stalagmite function acts as the fitness function given by, for this stalagmite equation the MATLAB code is given…

Link of Animation for Simple Pendulum as per given parameters: https://youtu.be/yRgDA_pCSfg     The equation for the ODE for simple pendulum is given, so calculatting this equation. here in the equation for theta = theta1 taken. so equation getting dtheta/dt = dtheta1/dt = theta2 so putting this values in the…

Animation file of my program for the forward kinematics of 2R robotic arm:   https://youtu.be/JvSW4aI3xmA   code for this animation is:   %Simulate the forward kinematics of a 2R robotic Arm clear all close all clc %inputs theta1 = linspace(0,90,15); theta2 = linspace(0,90,15); l1 = 1; l2 = 0.7; ct = 1 for…