Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

SCOPE:  FE Modeling of Car Hood.TASK-1 Here’s the given CAD Model to perform FE Modeling.PROCEDURE:Set the profile to Optistruct.Check the given CAD whether it's packed i.e The CAD has Surface A,B&C.By placing it in Mixed or Topo Mode we can identify the model is completely closed or not.If there's any line…

PROJECT 2 INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses are made of thermoplastic or thermoset materials that can help protect the cables from the environment. Introduction- The trunk or boot of…

PROJECT 1 INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses are made of thermoplastic or thermoset materials that can help protect the cables from the environment. Engine Harness An engine wiring harness…

OBJECTIVE: To Route the following harness layout in the Electrical workbench. Add protective covering on all branches.  create them under electrical flattening harness. Flattening view on drawing sheet. REQUIREMENTS: CATIA V5. Knowlege of using CATIA V5. GIVEN CAD data of the following Connectors:  DT06-4S. DT06-6S.…

OBJECTIVE: To Route the following harness layout in the Electrical workbench. Add protective covering on all branches.  REQUIREMENTS: CATIA V5. Knowlege of using CATIA V5. GIVEN CAD data of the following Harness A and it's sub parts. Harness B and it's sub parts. LAYOUT DIAGRAM HARNESS B PROCEDURE Harness B Component 1…

OBJECTIVE: To Route the following harness layout in the Electrical workbench. Add protective covering on all branches.  REQUIREMENTS: CATIA V5. Knowlege of using CATIA V5. GIVEN CAD data of the following Connectors:  DT06-4S. DT06-6S. DT06-2S. DT06-08SA. LAYOUT DIAGRAM DT06-2S. PROCEDURE The following was defined…

OBJECTIVE:  To Solve the given Challenges using CATIA V5. REQUIREMENTS: CATIA V5. Knowlege of using CATIA V5. wiring harness routing and its package rules knowlege. QUESTIONS Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.…

OBJECTIVE:  Defining all the necessary properties to connectors and clip using all options. REQUIREMENTS: Knowledge of CATIA V5 software. Deutsch DT06 – 08SA PROCEDURE Download the parts with given website. Open them in CATIA V5 software. Save the opened file as CATPAT file. Now change the current file to part design under…

PROJECT   Development of a Door Trim panel OBJECTIVE Creation of CAD model considering following inputs as Class A surface, Nominal thickness : Refer master sections,Attachment strategy, Use heat stakes for part to part attachment,Push pin with Dog house for Lower substrate. REQUIREMENTS: Software Knowledge about…

OBJECTIVE Assembly Workbench of Drawing 1 and Drawing 2. REQUIREMENTS: Software Knowledge about CATIA V5. DRAWING 1 PART - 1 MASTER SECTION PROCEDURE From the above drawing create sketch and construct model using existing commands from catia. The possible commands used are Sketch, Point, Line, Plane, Pad, part work bench,…

 OBJECTIVE A Component has to be created in closed body along with A,B and C Surfaces,creation of Tooling Axis, feature attachments according to given master section. REQUIREMENTS: Software Knowledge about CATIA V5. PROCEDURE Open the given class A surface file, with Master Section. Tooling axis creation The tooling…

 OBJECTIVE Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators…

OBJECTIVE Create the Dog House for the Door Trim considering the design rules. REQUIREMENTS Software Knowledge about CATIA V5. PROCEDURE Open the Class A Surface File. Give a unique colour to identify the surface for future reference.   TOOLING AXIS CREATION The tooling axis is the axis and direction in which a sheet…

OBJECTIVE Create the rib for the Drill Handle considering the design rules. REQUIREMENTS Software Knowledge about CATIA V5. PROCEDURE Open the Class A Surface File. Give a unique colour to identify the surface for future reference. TOOLING AXIS CREATION The tooling axis is the axis and direction in which a sheet of metal…

 OBJECTIVE Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  REQUIREMENTS: Software Knowledge about CATIA…

OBJECTIVE Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  REQUIREMENTS: Software Knowledge about CATIA V5. PROCEDURE…

OBJECTIVE Create the Core and cavity blocks for the switch bezel design. REQUIREMENTS: Software Knowledge about CATIA V5. PROCEDURE Open the switch bezel file. So further creation of core and cavity takes place from the existing of switch bezel file. so let's give some colours to the surfaces to differentiate them.…

OBJECTIVE Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  REQUIREMENTS: Software Knowledge about CATIA V5.…

OBJECTIVE Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  REQUIREMENTS: Software Knowledge about CATIA V5.…

 OBJECTIVE:  Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  REQUIREMENTS: Software Knowledge about CATIA V5.…

DESIGNING OF BACKDOOR OBJECTIVE Making use of the surface provided design the back door of the car.                                               Image 1: back door image. It is a movable board or…

 ROOF DESIGN INTRODUCTION: Every product's design begins with a requirement. Based on the requirements, the design engineer creates a sketch of the product. Then, using  CAD software, the 2D sketch with the right measurements is turned into a 3D model. Every developed product must be manufacturable. As a result,…

FENDER DESIGN OBJECTIVE:  Create a model of a fender with the required mounting. THEORY:  The component of a car or other type of vehicle's body that frames a wheel well is referred to as a fender in American English. Its main objective is to stop the revolving tyre from launching debris including sand,…

FENDER DESIGN-WHEEL ARCH AIM:  To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. THEORY:  The wheel arch is the fender's semicircular arch-shaped cavity where the wheel is located. To prevent chipping inside the engine compartment and also…

SECTION MODULUS CALCULATION AND OPTIMIZATION Objective : To determine the hood's section modulus and do optimization to raise the section modulus overall. Section Modulus : The section modulus is a geometric characteristic of the cross section that is utilised in the design of beams and flexural components. It…

HOOD DESIGN (FRONT) A Car hood is the Metal part that covers the engine of an automobile. Hood is constructed from steel and sometimes from aluminum, where steel is cheap and easy availability where as aluminum is higher cost than steel but it reduces the weight of the component and increases the strength along with reinforcements.…

STUDY ON UNDERBODY COATING Underbody coating protects the car's underbody from corrosion over time. It also protects elements that are not physically accessible but are prone to corrosion, such as internal body panels, frame rails, and other inner cavities. In the past Cars were initially coated with a varnish-like solution…

REPORT ON BENCHMARKING (CAR INDUSTRY) BENCHMARKING Analyzing the dimensions and other properties of competitor’s final product in the market to study and obtain better results is called benchmarking. It is the process of implementing new feature and idea or to improve the existing features by better design and build…

MODELING OF YACHT AIM  To apply different tools of surfacing in Solidworks. Make a model of the yacht using Solidworks. Do Assembly and rendering using Solidworks. INTRODUCTION  Solidworks is a mechanical 3D CAD Software used to create 2D & 3D models. It helps to design products better, faster and more cost-…

Title:  American chopper Assembly and Rendering. Objective:  To Sketch all Individual parts of the bike and assemble and render it. Introduction:  I spent days and nights to compelete this project, surely it was tough to segregate time between this project and the college academic works, it was challenging…