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subash karan

Mechanical engineer

Skills Acquired at Skill-Lync :

  • CATIA
  • WIRING-HARNESS-DESIGN
  • NX-CAD
  • SHEET-METAL-DESIGN
  • BIW-DESIGN
  • GD&T-BASICS
  • MATLAB-BASICS
  • CFD

Introduction

The Harder I Work The Smarter I GET

40 Projects

Benchmarking

Objective:

Project Objective:- In This Project, I am Going to Suggest a Big Car for Mr.D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road for Official and Family Purpose traveling Distance Around 500km. 01. Suggested Cars Listed Below: 01. Hyundai Vennu 1.4 CRDi MTE. 02. Mahindra XUV 3000 1.5W6. 03. Nissan Kicks XE Diesel. 04. Tata…

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10 Jan 2023 07:26 AM IST

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    Underbody Coating

    Objective:

    1.Write one page about Underbody coating and its purposes? Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean.  The main purpose of undercoating…

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    10 Jan 2023 07:39 AM IST

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      Week 8 - Challenge 1 - Base Bracket Design

      Objective:

      AIM : TO create the base bracket plastic component through the given class-A surface. to begin with tooling axis for the given class-A  surface should be created meeting the requirements of the draft and the end perform the draft analysis on the mode  Report- INTENT: The objective of this challenge is to…

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      08 Mar 2023 08:44 PM IST

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        Week 8 - Challenge 2 - Switch Bezel Design

        Objective:

            AIM : TO CREATE THE SWITCH BEZEL PLASTIC COMPONENT THROUGH GIVEN CLASS A SURFACE       INTENT:      To create class B & class C surface for the given component        And To form the tooling axis and capture the surface properly     …

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        09 Mar 2023 07:26 AM IST

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          Week 8 - Challenge 6 - Core & Cavity Design

          Objective:

          AIM: To design the core and cavity blocks from the switch bezel component  INTENT  creation of tooling axis -    The Tooling Direction is basically the direction that the mold pulls a part  The mold is built in two separate pieces You have a Cavity side and you         have…

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          10 Mar 2023 08:11 PM IST

          • DESIGN
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          Week 8 - Challenge 5 - Door Trim Lower

          Objective:

          AIM : To create the class B surface, C surface and tooling axis also publish it as well as close surface the given door trims INTENT : Firtsly we have to Create the Door Trim Plastic component through the given Class-A surface and the tooling axis for the given Class-A Surface should be created meeting the requirements…

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          12 Mar 2023 08:10 PM IST

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            Week 8 - Challenge 4 - Bumper

            Objective:

             AIM:TO CREATE THE BUMPER PLASTIC COMPONENT THROUGH GIVEN CLASS A SURFACE  INTENT:      To create class A B & class C surface for the given component        And To form the tooling axis and capture the surface properly      Finally To check the feasibility…

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            13 Mar 2023 02:03 PM IST

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              Week 8 - Challenge 3 - Coin Holder Design

              Objective:

              AIM : TO create the coin holder  desoign plastic component through the given class-A surface. to begin with tooling axis for the given class-A  surface should be created meeting the requirements of the draft and the end perform the draft analysis on the mode  INTENT : The objective of this challenge…

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              14 Mar 2023 06:45 PM IST

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                Hood design-Week 2

                Objective:

                INTENT : To design and model an aesthetic Passenger Car Hood with the Outer Panel, Inner Panel, Hinge, and Striker assembled and finally Provide the required emboss definitions and the Mastic data as given. Major software used : CATIA V5 Introduction : The hood refers to a fabric cover over the passenger compartment of…

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                03 Apr 2023 06:05 AM IST

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                Section Modulus calculation and optimization

                Objective:

                INTENT: To calculate the Section modulus of the hood design by using sectioning on it Section modulus Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members, it is also referred to as the Polar Modulus or the Torsional Sectional Modulus. Other geometric properties…

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                05 Apr 2023 10:25 AM IST

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                  Fender Design - Wheel Arch Challenge

                  Objective:

                                                                       FENDER DESIGN WHEEL ARCH DESIGN INTENT :       To Study the Wheel Arch area and prove whether the car will…

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                  07 Apr 2023 08:37 AM IST

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                  Roof Design

                  Objective:

                  INTENT : For the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis. AIM: For the given car roof styling, design and develop the essential flanges and reinforcement, namely…

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                  19 Apr 2023 10:21 AM IST

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                    Fender Design

                    Objective:

                    Automobile Front Fender Design by making use of Catia V5 : Design and development of car front fender INTRODUCTION The fender is a BIW component used as a frame for the wheel, the main purpose of a fender in an automobile is to protect the engine compartment from sand, dust, small stones, etc which are thrown into…

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                    19 Apr 2023 12:33 PM IST

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                      Design of backdoor

                      Objective:

                      INTEND : Design of the Hatchback car backdoor using Catia V5 OBJECTIVE : To create the following components of the backdoor panel from the given styling surface. Inner panel,  The upper outer panel,  Outer lower panel with the Hinge reinforcement (left and right) Gas stay reinforcement (left and right) Latch…

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                      25 Apr 2023 08:05 PM IST

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                        Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)

                        Objective:

                        INTENT: Create the Door Handle Component from the given Class-A surface and To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle Attach B-side Features in the component and ultimately perform the Draft analysis on the model.  TOOLS USED: Boundary Join Multiple extracts…

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                        28 Apr 2023 08:06 PM IST

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                        Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

                        Objective:

                        INTENT : Create the Dog House for the Door Trim considering the design rules INTRODUCTION : DOG HOUSE The dog house is an engineering feature used in plastic design. Dog houses are used as a support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted on them to increase their…

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                        03 May 2023 07:55 PM IST

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                          Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

                          Objective:

                          INTENT:  Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model Create the Heat Stakes and the locators…

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                          04 May 2023 06:17 PM IST

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                            Week 11 - Project - A pillar Design with Master Section

                            Objective:

                            A-PILLAR DESIGN WITH MASTER SECTION   INTENT: To create the A-Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. CLASS A SURFACE:          …

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                            11 May 2023 05:16 PM IST

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                            Week 7 Challenge - Assembly Workbench

                            Objective:

                            INTENT: To create assemblies based on the given model drawings. REPORT 1. Quick return motion mechanism Based on the drawings given before creating an assembly, we need to create the parts separately So first we open a new part file and start creating the different parts separately in different part files. 1. SLOTTER SKETCH:…

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                            30 May 2023 10:11 PM IST

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                              Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

                              Objective:

                              Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

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                              03 Jun 2023 05:16 PM IST

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                              Wiring harness routing & packaging Rules Week 3 Challenge

                              Objective:

                              Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download the following clip cad data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create planes…

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                              03 Jun 2023 10:39 PM IST

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                                Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

                                Objective:

                                Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download connector 3D data…

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                                05 Jun 2023 01:30 PM IST

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                                  Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

                                  Objective:

                                  INTENT: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per…

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                                  09 Jun 2023 06:33 PM IST

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                                    Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge

                                    Objective:

                                    INTENT: To flatten the wire harness assembly completed in the week 4 assignment and place the flattened view on a drawing sheet.  OBJECTIVE:   To flatten the wire harness assembly completed in the week 4 assignment. To orient the wire bundle as shown in the layout. Place the flattened view on a drawing sheet.…

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                                    09 Jun 2023 06:53 PM IST

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                                      Project 2

                                      Objective:

                                      Statement of assignment: Route the Wiring harness on the Given car body and Prepare to flatten the view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required Available connector 3D data can be used,…

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                                      12 Jun 2023 06:38 PM IST

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                                      Project 1

                                      Objective:

                                        Statement of assignment: Route the Wiring harness on the Given Engine and Prepare to flatten the view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required Prepare & Submit all necessary…

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                                      13 Jun 2023 05:12 PM IST

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                                      Week 12- Final project

                                      Objective:

                                      Week 12- Final project: Development of a Door Trim panel INTENT : To develop the Door Trim panel OBJECTIVE: Creation of CAD model considering the following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness: Refer to master sections c) Attachment strategy :  Find an attachment strategy for…

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                                      21 Jun 2023 07:55 PM IST

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                                      Week 3.2 - 2R Robotic Arm Challenge

                                      Objective:

                                      Write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm, as shown in the video.  Create an animation file of the plot sol : Below is a MATLAB code that simulates the forward kinematics of a 2R robotic arm and generates an animation: function animate_2R_robotic_arm_and_save(theta1, theta2,…

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                                      31 Jul 2023 09:20 AM IST

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                                      Week 4.1 - Solving second order ODEs

                                      Objective:

                                      CODE: clear all close all clc %INPUTS g = 9.8; %Acceleration due to gravity, m/s^2 l = 1; %Length of the pendulum, m m = 1; %Mass of the pendulum, kg p1 = 0; %Initial position in radians v1 = 3; %Initial velocity in rad/sec t1 = 20; %Time span for result calculation, sec c = 0.05; %Damping coefficient %INITIAL CONDITIONS…

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                                      31 Jul 2023 08:22 PM IST

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                                        Week 5 - Genetic Algorithm

                                        Objective:

                                        OBJECTIVE :-  To write a MATLAB code on Genetic Algorithm.   PROBLEM STATEMENT :-   Try to understand the concept of GA by reffering to various sources before you attend this challenge. Look out for information regarding stalagmite function and ways to optimize it. Write a code in MATLAB to optimize the stalagmite function…

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                                        02 Aug 2023 06:02 PM IST

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                                        Project 2 - Rankine cycle Simulator

                                        Objective:

                                        Rankine Cycle Simulator The Rankine cycle is an idealized thermodynamic cycle of a heat engine that converts heat into mechanical work while undergoing phase change. It is an idealized cycle in which friction losses in each of the four components are neglected. The heat is supplied externally to a closed loop, which usually…

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                                        02 Aug 2023 08:19 PM IST

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                                        Project 1 - Parsing NASA thermodynamic data

                                        Objective:

                                        Aim: Develop a MATLAB code to parse NASA thermodynamic data, calculate thermodynamic properties, and visualize the results. Objective: Write a function to extract coefficients and calculate enthalpy, entropy, and specific heats for species in the NASA thermodynamic data file "Thermo.dat". Calculate molecular weights of…

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                                        03 Aug 2023 07:42 PM IST

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                                        Project - Analysis of a practical automotive wiring circuit

                                        Objective:

                                        1. Identify each of the major elements in the above automotive wiring diagram ? SOL: - The major elements in the automotive wiring diagram are Generator  Battery Distributor Ammeter Horn Ground/Earth Indicating Light/Beam light Starter Breaker fuse Light Switch/Selector Switch Junction Block 2.Explain the purpose and working…

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                                        01 Sep 2023 07:28 PM IST

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                                          Week 9 - FVM Literature Review

                                          Objective:

                                          Study of various interpolation schemes and flux limiters in FVM.  Finite volume method : The finite volume method (FVM) is a method for representing and evaluating partial diffrential equations in the form of algebraic equations. In the finite volume method, volume integrals in a partial differential equation that contain…

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                                          02 Sep 2023 05:30 PM IST

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                                          Week 3.5 - Deriving 4th order approximation of a 2nd order derivative using Taylor Table method

                                          Objective:

                                          Aim: - To derive and write a program for in MATLAB for 4th order approximation for second order derivative by following methods- Central difference Skewed right sided difference Skewed left sided difference Objective: - 1. To evaluate the second order derivative of the function  f(x)=exp⁡(x)cosx">f(x)=exp(x)cosx  Using…

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                                          02 Sep 2023 05:53 PM IST

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                                          Week 5.1 - Mid term project - Solving the steady and unsteady 2D heat conduction problem

                                          Objective:

                                          AIM: To address the 2D heat conduction problem in both steady and unsteady states through the application of iterative techniques such as Jacobi, Gauss-Seidel, and Successive Over-Relaxation THEORY: Conduction is a mode of heat transfer, generally takes place in solids due to temperature differences associated with free…

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                                          25 Sep 2023 06:31 AM IST

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                                          Week 7 - Simulation of a 1D Supersonic nozzle flow simulation using Macormack Method

                                          Objective:

                                               INTRODUCTION TO THE GIVEN PROBLEM We are examining a continuous and steady isentropic flow through a converging-diverging nozzle, as illustrated in the diagram below. At the nozzle's inlet, the flow originates from a reservoir with a theoretically large reservoir pressure (P∞ → ∞) and, consequently, a very low velocity…

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                                          11 Oct 2023 05:00 AM IST

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                                            Week 11 - Simulation of Flow through a pipe in OpenFoam

                                            Objective:

                                                Objective:   1. To simulate a 2D incompressible laminar flow through a cylinder pipe in OpenFOAM.  2. Compare the velocity profile and maximum shear stress for the fully developed flow along with pressure drop with the Hagen Poiseuille's Equation. 3. To make arrangements to save computational resources and time by…

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                                            14 Oct 2023 05:30 PM IST

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                                            Week 12 - Validation studies of Symmetry BC vs Wedge BC in OpenFOAM vs Analytical H.P equation

                                            Objective:

                                            Aim: To study the effect of the wedge angle and the Boundary Conditions on the simulation of an axisymmetric laminar flow in a cylindrical pipe.    Theoretical Introduction: Axi-symmetric flow: A flow pattern is axisymmetric when it is identical in every plane that passes through a certain straight-line. The straight-line…

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                                            14 Oct 2023 05:59 PM IST

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                                            Week 8 - Simulation of a backward facing step in OpenFOAM

                                            Objective:

                                            OBJECTIVE.   To simulate an incompressible-laminar-viscous flow through the backwards-facing step geometry and perform a transient simulation. Case 1 - To Simulate the flow without using any grading factor (i.e., GF = 1)   Case 2 -  To Simulate the flow with a grading factor of 0.2. The cells should be finer near the walls…

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                                            14 Oct 2023 06:16 PM IST

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                                            6 Course Certificates

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                                            Automotive Sheet Metal Design using Siemens NX CAD / CATIA V5

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                                            Automotive Wiring Harness using CATIA V5

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                                            Automotive Plastic Design using CATIA V5

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                                            MATLAB for Mechanical Engineers

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                                            Fundamentals of Electrical Systems and Electrical Architecture

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                                            Introduction to CFD using MATLAB and OpenFOAM

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                                            Academic Qualification

                                            B.E

                                            Dr.T.Thimmaiah institute of technology

                                            07 Mar 2019 - 08 Aug 2021

                                            10th

                                            BEML composite PUcollege

                                            10 Jun 2014 - 30 Apr 2015

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