Task:   Selection of Car with budget 8-10lakhs on road, for family of five members, for long distance travel and inside city travel. Criteria of selection of car 1. Budget Rs.8-10lakhs on road. 2. 5members seating capicity and once in a month interstate travel and also for office use.   Market Availability …

Challenge 2 Hood inner Panel Design. Input data received 1.Outer panel 2.Hinge assembly 3.Striker assembly. 4.Master section.   The challlenge is to design a Hood inner panel with reference to outer panel surface. Use offset surface of the outer panel surface and starting working on it.   Designing procedure…

Challenge: Under body coating   We all know that most of the parts of cars are made of metal and plastic. The sheet metal parts used in car manufacturing are corosive and they are coated with anti corosive chemicals and paints or will undergo plating to prevent rusting. So when a new car rolls out of the manufacturing…

Challenge is to calculate Section modulus S=I/Y S=Section modulus I=Momentum of Inertia Y=distance centre point/neutral axis to extreme end of the object.   Section modulus Section modulus is checking of strength of the cross section geometry of particular structure. This is mainly used to calculate therotically the strength…

 Challenge is to check Wheel Arch according to European standard Wheel Arch is the semicircular area of the Fender portion of the cars. The major consideration in designing of a Half bumper Front Fender after receiving the skin are the points below   Once the Skin design is received from the car designers, 1.First…

Challenge is to design a Fender from given skin data.   Input received  Skin of the fender master section of drip Area   The challenge is to design Front fender mounting on the car. The provisions are Body side clamping, Pillar side clamping, Sill side clamping and Drip area clamping, Bumper side clamping.…

Designing of Roof with associative components Assembly to include Front roof bow, Centre roof bow, Rear roof bow and atleast roof bow1& 2 First designing process Started CAD design in roof assembly file. Imported the given roof skin made copoies of this and started working on half section of the part. Started with…

Challenge is to Complete Back door assembly by creating inner panel and relative reinforcement brackets. Opened the given skin data "Back door" file in NX. First checked the skin surfaces by joining them by sew command. Where ever joining failed, blends points were hidden and new blends were created by blend surface or…

Challenge is to create plastic component with given Class A surface. also to generate tooling axis and draft analysis. First the generation of tooling axis Next draft analysis with respect to tooling axis. Here only the one axis is considered for draft analysis as the other two axis is not feasable practically.   Tooling…

Challenge is to create Class B and Class C surface using the received Class A surface and finally create close surface. Switch Bezel part pictures below.     Draft analysis with 3deg of the final closure part "Switch Bezel" other side of draft analysis       Draft analysis and Tooling axis. Side…

Challenge is to create a 2.5mm wall thickness plastic component from the given Class A surface.  Pictures of the Part produced by Close Surface. Tree structure details below Below the details of tooling creation. First a boundry was created to check the surface gaps and found no gaps. Then intersection curve was created…

Challenge is to create a bumper of 3mm thickness from the given Class A surface Checked the class A surface for gaps using boundry command Draft analysis for class A with respect to tooling axis. full bumper draft analysis   Part after closure surface     Tooling axis Interesection line of the Class A surface…

Challange is to create core and cavity from the part created in the previous challange Switch Bezel and prepare draft analysis. The core and cavity is with reference to the tooling axis created in part design. The previous file of switch bezel was used for creation of core and cavity Core picture Cavtiy picture below Cavity…

Challenge is to create Ribs for the given part with considering the guidlines of rib creation. Creation of tooling axis. For creation of tooling axis first  a point on the flat horizantal surface is created and axis system on the point is also created. Then a interesection of the plane and class A surface at the point…

Challenge is to create a closure part and then create dog house on the part. Door trim closure surface part with dog house constructed pictures below. First the Door trim B & C surfaces were created and then closure part of Door trim created. The the Dog house1 and 2 created following the guidelines and given parameters.…

Challenge is to create B and C surface and closed body. As output required in ppt format please see attached the ppt file and catpart file.

Challenge is to create B and C surface using the A surface provided. Thick ness is not mentioned assumed as 2.5mm Draft analysis on Class A with reference to tooling axis. Creation of tooling axis For creation of the tooling axis, a flat surface from the class A was extracted and used. A point was created on the surface…

Challenge is to create parts as per the drawings provided and create two assemblies with required constrains   Assembly of Quick Return Mechanism   Picture of CV joint assembly   Parts and drawings files attached,    

Challenge is to create all the 4 skins given (A surfaces) into solid parts by creating B and C surface and assemble by interlocking each solid part to one another by using heat stakes on one part and flanges on adjacent part with holes for locking with heat stakes. The 4 parts which we are creating is only part of the…

Challenge is to create a Butterfly valve assembly from the 3D models we have created. The main parts are 1.Body 2.Stem or shaft 3. Disc plate 4.Handle or lever 5.Retainer plate 6.Nut Started with creating new assembly file with name Butterfly valve assembly. Added all the six files in to the assembly work bench and this…

Challenge is to download the electrical parts 3D from the manufacturer website and then using catia convert it into electrical part and define the connecting points. Three links are provided for download. By clicking the link Deutsch DT06-08SA we are directed to the the web page of TE and to the detail specification of…

Challenge is to convert the mechanical part clip and back shell into a electrical component and create corrogated tube part and define them into electrical part and add them in the catalogue. First downloaded the p clamp 3D data from the link. Opened it in catia and saved it as .Catpart in the same name and same folder. …

Routing of the wire harness as per the diagram provided. Assumption of the wire diameter to get routing harness diameter. I start with down loading of the connector CAD data and defining it into electrical component. There are 4 connectors given and all are DT series which means they are DEUTSH connectors. so I open the…

Challenge is to download connectors and convert them into electrical part and then do the routing as per the sketch shown. Create two harness routing and connect both with connector. The connectors numbered in series against which I select the connectors as mentioned in the list below Down loaded all the connectors and…

The challenge is to flatennen the routing I did in Week 4 Challenge which is same as the sketch shown above. First I opened the product file wk4 challlenge Assembly Geometrical bundle. Saved it in a new folder created Wk7 Challenge. All the supporting connector part files also copied in this new folder. The product or…

The challenge is to create wire harness on the engine. Engine 3D is provided along with connectors and channel. I down load all the provided data in a new folder and name the folder Project1. I open CATIA and open the engine stp file and save this as catpart. Next I create a product file and name it “Project1 Engine…