Week 8 - Challenge 4 - Bumper

Title of The Project:- Advanced Sheet Metal Design Using NX Cad Challeng _7_ Metal Bracket II.   Objective :- To design a Metal Bracket II using Siemens NX Sheet Metal. Introduction:- A bracket is an intermediate component for fixing one part to another. It is used to support weight. Brackets vary greatly in shape,…

Title of The Project:- Advanced Sheet Metal Design Using NX Cad Challeng _2_ Box Assmbley. Objective :- To design a Box Assmbley using Siemens NX Sheet Metal. Introduction:- In this project we are to learn Box Assembly using NX Cad for modeling. Box, lid, hinge are modeled as part of Box Assembly. Siemens NX is a cutting-edge…

Title of The Project:- Advanced Sheet Metal Design Using NX Cad Challeng _6_ Bracket. Objective :- To design an Bracket using Siemens NX Sheet Metal. Introduction:- Sheet metal is metal shaped by an industrial process into thin flat pieces. Sheet metal is one of the basic forms used in metalworking and can be cut and bent…

Title of The Project:- Advanced Sheet Metal Design Using NX Cad Challeng _5_ Odd Shape Enclosuer. Objective :- To design an odd shaped Enclosure using Siemens NX Sheet Metal. Introduction:- Unigraphics NX is an advanced high-end CAD/CAM/CAE software package originally developed by UGS Corporation but owned by Siemens PLM…

1.Title Of The Project:- Advanced Sheet Metal Design Using NX Cad Challenge _1_Casing Design. 2.Objective:- To design Casing with the help of NX Advanced Sheet Metal. 3.Introduction:- NX Sheet Metal provides a set of tools within the NX design environment that enables simple and fast design of sheet metal parts depending…

BACK DOOR Introduction:- A door is a hinged part that is used for the entry and exit of vehicles. A tailgate is a type of vehicle door that is located next to the passenger seat that provides access to the trunk. In most cars, this rear door is operated by a gas strut, which in turn reduces the effort required to open…

INTRODUCTION- An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Because the earliest automobiles were designed in an era of horse drawn carriages, early automobile…

  Fender:- It is an aesthetic part of the car that frames the wheels. The main purpose of fenders is to prevent sand, mud and other dirt from the road from being thrown into the engine compartment and also onto pedestrians due to the rotating tires.The front fenders are separate components, while the rear fenders…

Section Modlus:- Section modulus is a geometric property for a given cross section used in the design of beams or flexural members. Other geometric properties used in the design include area for tension and shear, radius of gyration for pressure and moment of inertia, and polar moment of inertia for stiffness. Any relationship…

Fender:- A fender is the part of the bodywork of a car, motorcycle or other vehicle that frames the wheel arch (the underside of the fender). Its primary purpose is to prevent sand, mud, rocks, liquids and other road spray from being thrown into the air by the rotating tire. Mudguards are usually rigid and can be damaged…

 Hood Introduction:- The hood is a hinged cover of the engine of motor vehicles. Hoods can be opened to allow access to the engine compartment (or trunk on rear-engined and some mid-engined vehicles) for maintenance and repairs. In a prospective design, the hood should meet some specific conditions, such as pedestrian…

Assembly Workbench Quick return motion mechanism- Fig 1 Fig 2 Fig 3   Fig 4 Fig 5   CV JOINT Fig 1 Fig 2 Fig 3    

Title- A pillar Design with Master Section Introduction- An A-pillar structure on an automotive vehicle is manufactured from a formed tubular member that replaces the conventional inner and inner reinforcement members. The door opening panel is formed with       conventional flanges that are…

Tolling Axis:- To create the tool axis I extracted the surface from class A and created a point in the middle of the surface using the point command and created a line through the x axis at that point. Now I have done the chamfer analysis check from this line whether the created tool axis is in correct position or not.…

Creating Tolling Axis:- The machining direction is basically the direction in which the mold pulls the part. The mold is basically built from two separate parts. You have a cavity side and you have a core side. The Core separates from the Cavity and this is the Dye line or Tooling Direction.   Draft Analysis Of Class A…

Tolling Axis:- It is defined as the direction in which the mold/core and cavity open. The choice of tool axis direction depends on the ease with which the parts can be ejected easily. Analyzing the part, the easiest direction to shoot is somewhere close to the Z direction (may be inclined to it), so we made a sketch in…

  Tooling axis- The tooling axis of the product tells us the direction of movement where the part is being produced effectively. There are Some advantages if we follow the effective tooling axis like The side cores and other things can be reduced. The tooling axis is not restricted to a particular direction. It can be…

Tolling axis:- It is the direction in which the mold opens and closes, the bevel angle that needs to be provided when considering this tool axis. We can create the tool axis using the bisecting method.   CLASS A SURFACE DRAFT ANALYSIS:- From the picture you can see that one side of the part fails the feasibility check,…

Tolling Axis:- Generally, the tool axis is created using the bisect line method. But in components that have a magazine, the tool axis is considered to be a line perpendicular to the base face of the magazine. The same is done with this component. A line perpendicular to the base surface is created and considered as the…

Tolling axis:- It is the direction in which the mold opens and closes, the bevel angle that needs to be provided when considering this tool axis. We can create the tool axis using the bisecting method. Bisecting Method:- This method is used to generate the tool axis for this purpose first we need to decide the forming…

STEP 1: Check the Class A surface connection Use the join statement to make sure there is no gap between the component. We can check this visually or by clicking on the border command. It has 3 boundaries, one outer and two inner boundaries of the circle. Therefore, the first check is complete.   Tooling Axis:- Visually…

AIM- Preparing a 10 cell series lithium ion battery pack simulating its thermal effect and comparing its life cycle performance and charge and discharge rates.   INTRODUCTION   Lithium ion battery A lithium-ion (Li-ion) battery is an advanced battery technology that uses lithium ions as a key component of its…

Aim:- UnderBoday Coating. Theory:- UnderBoday Coating:- Automotive paints and processes used to coat automotive surfaces exemplify avant-grade technologies capable of producing durable surfaces that exceed customer expectations for appearance, maximize efficiency and meet environmental regulations. These achievements are…

Aim:- Benchmarking Theory:- Bencharking:- Benchmarking is defined as the comparison of products, services, and processes across divisions that perform similar operations in the same organization, among competing firms in the same industry, and among firms with similar processes in different industries. The purpose of benchmarking…

Aim:- Mechanical Desigen Of Battery Pack. Objective:- Battery pack capacity:18kwh Cell:ANR 26650M1-B Prepare a detailed battery pack draw along with its enclosure.State your assumptions. Theory:- Battery pack capacity:18kwh Cell:ANR 26650M1-B They bring a lot high power due to their use of patented Nanophosphate battery…

Aim:- State of charge estimation. Objective:- 1.Simulate the 3 test casers from harness dashboard and write a detailed report on the results. 2.What is columb counting?Refer to the above model and explain how BMS implements colomb ounting for SOC estimation? Theory:- 1.Simulate the 3 test casers from harness dashboard…

Aim:- As discussed in Lecture 11, Project 2 deals with the development of a forward energy-based fuel consumption model of a P1 hybrid vehicle. The main goal of this project is to understand the functionality of a P1 hybrid and be able to model it. Honda Insight motor and battery are considered for this project. Data…

Aim:- 1.Prepare a table which includes materials & chemical reactions occurring at the anode and cathode of LCO, LMO, NCA, NMC, LFP and LTO type of lithium ion cells.Give your detailed explanation on it Ans:- Lithium-ion battery (Li-ion) is an advanced battery technology that uses lithium ion as a key component of…

Project 1 deals with the development of a forward energy-based fuel consumption model of a conventional vehicle. The main goal of this project is to get familiar with the modeling process, writing scripts in Matlab, modeling in Simulink, analyzing data and generating plots. In this project, a typical midsize car with a…

QUESTION 1: AIM: Implement control logic of a washing machine using stseflow as per given sequence. Given the Data: If the power supply is avilable the system gets activated. If the water supply is not avilable, stop the process & indicated through led. iii. Soaking time should be 20sec follwed by washing time of 10sec.…

 AIM: - Make a Simulink model of doorbell using solenoid block and use a thermistor to sense the temperature of a heater & turn on or turn off the fan. OBJECTIVE: - Make a Simulink model of Doorbell using solenoid block with the following details; Create a situation where the switch is closed for 2 seconds and…

AIM: Create a Rankine Cycle Simulator using MATLAB.  OBJECTIVE: Calculate each state points of the Rankine Cycle (any type of your choice) based on user inputs. Plot the corresponding T-s and h-s plots for the given set of inputs. Calculate Efficiency. THEORY:  The Rankine cycle is an idealized thermodynamic…

AIM:- To write a code in matlab to parase the NASA thermodyanamics data file and then calculate thermodyanamics properties of various gas Objective: Write a function to extract 14 coefficients and calculate Enthalpy, Entropy, Specific heat & molecular weight for all the species in the data file. Plot Cp, Enthalpy,…

AIM:- To study about Genitic Algorithm and to calculate the global maxima of stalagmite function using Genetic Alogarithm in matlab. OBCTIVE: 1.To study about Genetic Algorithm and stalagmite function. To write a code in matlab to optimse the stalagmite function and fid the global maxima of the function. To plot graph…

AIM: to create a program in matlab to solve the 2nd order ode of motion of a simple pendulam with damping. THEORY : In matheamatical an ordinary diffrential equation (ode) is adiffrential equatons contaning one or more function of one indipendent variable and the derivatives of those function. Equation for second order…

clear allclose allclc %inputsl1=1; %length of first link of the arml2=0.5; % length of second link of arm %theta theta1=linspace(0,90,10);theta2=linspace(0,180,10); n=1;for i=1:length(theta1) THETA1=theta1(i); for j=1:length(theta2) THETA2=theta2(j); x0=0; y0=0; x1=l1*cosd(THETA1); y1=l1*sind(THETA1); x2=x1+l2*cosd(THETA2);…