Week 8 - Challenge 1 - Base Bracket Design

                   BIW(BODY IN WHITE) AND ITS PARTS:The stage in which the automobile sheet metal car body is assembled by welding and other Joining Processes.As a result, one body will be present, and that body will be deep in primer solution with a grayish color and that's…

DESIGN METHODOLOGYDesign methodologies contains some steps or concepts, with the help of that steps or concept we can design fixture. The steps cans be given as:Purchase orderInput from the customerPercentage Completion criteriaDesign Output1.Purchase Order (PO):Purchase order is the official document which is received…

Project 2: AIM: To Design a Route for the Wiring harness on the Given backdoor and prepare a flattened view drawing in CATIA V5. Objective: Here, as input, we got the backdoor Part body and had to route the wiring. So first, let analysis the electrical connection required component. Here we have 6 connectors and mounting…

BACKDOOR DESIGN: AIM: To Design the automotive car Backdoor using the master section and OEM's design standards. What is a Backdoor? The Backdoor is the rear part or component of the automotive vehicle. A door is a hinged part that is used for the entry and exit of vehicles. Back doors are vehicle-type doors located next…

Roof design: AIM: To Design the automotive car Roof using the master section and OEM's design standards. What is a Roof? The roof is one of the components of the automotive vehicle. The roof is one of the top surfaces in automotive vehicles. It protects the person who sits in the vehicle from weather conditions such as…

Fender Design AIM: To Design the Fender mountings of the automotive car using the master section and OEM's design standards.   What is Fender? Fender is basically one of the components of vehicles. Its function is to frame the wheel and prevent sand, stone mud, liquid, and other things from being thrown inside while…

Fender Design - Wheel Arch Challenge Fender A fender is a part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). The main purpose of fenders on cars is that they shield the wheels and they protect the passengers, the pedestrians, and the…

Section Modulus calculation and optimization AIM: To calculate the hood's section modulus designed to analyze the strength and bending strength. Section modulus Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members, it is also referred to as the Polar…

      Hood design-Week 2: AIM: To Design the Hood of the automotive car using the master section and OEM's design standards.   What is Hood? The hood is the component that is placed over the engine compartment. To protect the engine, to hide the unwanted appearance which occurs during the attachment…

      Week 10- Assembly Workbench: 1. QUICK RETURN MECHANISM:   2. CV JOINT:  

A-PILLAR DESIGN USING A MASTER SECTION AND DRAFT ANALYSIS  OBJECTIVE: To do Draft analysis and Design A-Pillar with the engineering features with the help of the master section, Class-A, Class-B, Class-C, and Tooling axis. TOOLING AXIS Firstly, we have to create a tooling axis which is essential for designing the…

Project 1: AIM: To Design Route for the Wiring harness on the Given Engine and Prepare a flattened view drawing in CATIA V5. Objective: Here, as input, we got the Engine Part body and had to route the wiring. So first, let analysis the electrical connection required component. Here we have 16 fuel injectors connectors…

Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge: Q1. Flatten the harness assembly completed in the “week 4 challenge”. Place the flattened view on the drawing sheet. Ensure bundles with protective coverings have different visuals on the drawing view.     STEPS FOR FLATTENING THE ASSEMBLY:…

Wiring harness design in CATIA V5 - 3D modeling  Q1. Route the following harness layout in the Electrical workbench. Make assumptions for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add a snap of the result in the submission Add annotation to all…

Wiring harness design in CATIA V5: Q1. Route the following harness layout in the Electrical workbench. Make assumptions for harness bundle diameters. Use the following connectors as shown in the layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep the end extremity at…

Wiring harness routing & packaging Rules Objective- 1- Download the following cad data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties. 2- Download the following Back shell cad data & define it as an Electrical back shell using Electrical Part Design Workbench.…

Wiring harness design in CATIA V5  Q1. Download the following connectors & Connector clip cad data from the given link & define it as Electrical Connector using the Electrical Part Design Workbench. Define all the necessary properties of Connectors & clips. Deutsch DT06 – 08SA (https://www.te.com/usa-en/product-DT06-08SA.html)…

FINAL PROJECT (DOOR TRIM PANEL): OBJECTIVE: To Develop the Door Trim Panel with the help of the master sections, Class A, B, C, and other engineering features and also do a draft analysis of the Door Trim Panel.   DOOR TRIM PANEL: The door trim panel is the interior part of the car. It generally included the window regulator,…

DOOR TRIM WITH ENGINEERING FEATURES DESIGN AND DRAFT ANALYSIS OBJECTIVE: To do Draft analysis and Design the Door trim with the engineering features with the help of Class-A, Class-B, Class-C, and Tooling axis. TOOLING AXIS Firstly, we have to create a tooling axis which is essential for designing the component and also…

DOOR TRIM WITH DOG HOUSE DESIGN AND DRAFT ANALYSIS OBJECTIVE: To do Draft analysis and Design the Door trim with the dog house with the help of Class-A, Class-B, Class-C, and Tooling axis. TOOLING AXIS Firstly, we have to create a tooling axis which is essential for designing the component and also for draft analysis.…

 ATTACHMENT FEATURES (RIBS AND SCREW BOSS) DESIGN AND DRAFT ANALYSIS Objective: To create the design of the Attachment Features (Ribs and Screw Boss) for plastic components and also do a draft analysis of such components.  Tooling axis: Firstly, we have to create a tooling axis which is essential for…

   CORE AND CAVITY DESIGN AND DRAFT ANALYSIS Objective: To create the design of the core and cavity for plastic components and also do a draft analysis of such components.  Tooling axis: Firstly, we have to create a tooling axis which is essential for designing the component and also for draft analysis.…

           BUMPER DRAFT ANALYSIS AND DESIGN: OBJECTIVE: To do Draft analysis and Design the Bumper with the help of Class-A, Class-B, Class-C, and Tooling axis. TOOLING AXIS Firstly, I have to create a tooling axis. Because to move further we have to check the input surface condition. For…

COIN HOLDER DESIGN AND DRAFT ANALYSIS OBJECTIVE: To do Draft analysis and Design the Coin Holder with the help of Class-A, Class-B, Class-C, and Tooling axis. TOOLING AXIS Firstly, I have to create a tooling axis. Because to move further we have to check the input surface condition. For that, a draft analysis of the surface…

 BASE BRACKET DESIGN AND DRAFT ANALYSIS OBJECTIVE: To do Draft analysis and Design the Base Bracket with the help of Class-A, Class-B, Class-C, and Tooling axis. TOOLING AXIS Firstly, I have to create a tooling axis. Because to move further we have to check the input surface condition for that draft analysis of the…

                                  DESIGN AND DRAFT ANALYSIS OF SWITCH BEZEL OBJECTIVE: To do Draft analysis and Design the Switch Bezel with the help of Class-A, Class-B, Class-C, and Tooling axis. TOOLING AXIS Firstly, I have to create a tooling axis. Because draft analysis of the surface is most important. So, there…

                                                            PARSING NASA THERMODYNAMICS DATA  Write a function that extracts the 14 coefficients and calculates…

                                                    GENETIC ALGORITHM Write a code in MATLAB to optimize the stalagmite function and find the global maxima of the function. Plot…

   CHALLENGE:2 UNDERBODY COATING: It is a procedure in which the car’s underbody gets coated to protect it from corrosion. If we talk about Indian road conditions, the chance of a car's underbody of getting corrosion is high. It provides long-term protection from corrosion to the vehicle's underbody. It…

                                      CHALLENGE: 1   ACCORDING TO PUGHAZHYENDHII BUDGET, HE SHOULD GO FOR SUV’S (SPORT UTILITY VEHICLE) CAR SUCH AS: TATA PUNCH MARUTI SUZUKI VITARA BREZZA HYUNDAI VENUE KIA SONET MAHINDRA XUV300     THE DETAILED REPORT ON BENCHMARKING CAN BE GIVEN AS: THE VEHICLE DEVELOPMENT PROCESS START’S…

                            SOLVING SECOND ORDER ODE'S EQUATION USING MATLAB write a program that solves the following ODE:                     %writing the program to solve the above ode's equation…

          CHALLENGE:5 Write code that can solve an otto cycle and make plots for it. %Writing the code for solving an otto cycle and make plots for it. clear all close all clc %input gamma = 1.4 %state variables p1 =101325 t1 = 500 t3 = 2300 % engine parameters bore = 0.1; stroke = 0.1; con_rod…

                                             CHALLENGE:4 Writing a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm, as shown in the video. %program in Matlab to simulate the forward kinematics of a 2R Robotic Arm clear all close all clc %given data l1 = 1.5; l2 = 2; theta1 =linspace(0,90,10); theta2…