Challenge

Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

ATTACHMENT FEATURES (RIBS AND SCREW BOSS) DESIGN AND DRAFT ANALYSIS

  • Objective: To create the design of the Attachment Features (Ribs and Screw Boss) for plastic components and also do a draft analysis of such components.
  1. Tooling axis:
  • Firstly, we have to create a tooling axis which is essential for designing the component and also for draft analysis.
  • To create the tooling axis, I'm choosing bisecting method.
  • With the help of bisecting method, I had to create a tooling axis that probably clears all the surface of class A.
  • Now, let's check the draft analysis of class A and the component Door Handle (refer to the below-given pic).

  • Class A Surface Draft Analysis:
  • Here, the surface of class A is not in good condition.
  • So, in this situation, we have to contact the class A designer to provide a draft on these surfaces.
  • But this we are doing for learning purposes and our aim is to design attachment features (Ribs and Screw Boss).
  • So, neglecting this and proceed further by creating class B, C, and close body.

  • Design Rules for creating Ribs:

  • Design Rules for Creating Screw Boss:

  • Rib Root Thickness Analysis:

  • Draft Analysis of Ribs and Screw Bosses:
  • Result: Its clears well at 0.45 draft angle

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