Objective:- Creating tooling axis for the given model (Fan cover) meeting the requirement of draft angle and draft analysis. Detailed Report:- 1.Checking the continuity of the given class A surface model First of we have check the continuity of the given class A model through the boundary or join command. This operation…

Objective:-Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Detailed Report:- 1.  Checking the continuity…

Objective:-Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Input Surface:- First we input given class…

Objective:- Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  1. Input surface:-   Open the igs…

Objectve:- Create the rib for the Centre console coin holder considering the design rules mentioned in the video.  1. Input surface:-   Open the igs file in catia workbench. This surface is seperate each others. 2. Joining Surface:-  Using join cmnd we join all surface together and obtain…

Objective:-Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.  Draft Analysis:- Using features draft analysis cmnd first we aling the compass on the tooling direction then lock the compass and click on the part body (Under the material mode) then draft analysis  colour…

CV JOINT PART-1 PART-1 TREE STRUCTURE PART-2 PART-2, TREE STRUCTURE PART-3 PART-3, TREE STRUCTURE CV ASSEMBLY VIEW ASSEMBLY VIEW TREE STRUCTURE QUICK RETURN MOTION MECHANISM PART-1 PART-1, TREE STRUCTURE PART-2 PART-3 PART-4 PART-5 ASSEMBLY VIEW FRONT VIEW SIDE VIEW TOP VIEW ISOMETRIC VIEW ASSEMBLY VIEW, TREE STRUCTURE…

1. Input class A surface in the igs format.   2. Join the input surface and checking the boundries contion. Green line shows the A Surface join properly. 3. Create tooling axis with three surface but here side surface is under cut which and upper side surface is postive draft which is not possibe in the plastc componet…

1. Craeting screw boss with specific with specific dimenssion.  2. Rib design with specific dimession for which sink mark will not created. 3. Dog house designs with specific desiign criteria. 4. Complete boss with rib design and dog house design. 5. Draft analysis with specific toolinfg directio. Green line is the…

1. iNPUT CLASS A SURFACE   2. B CLASS SURFACE DESIGN 3. TOOLING AXIS CREATION 4.C CLASS SURFACE DESIGN ALONG TOOLING DIRECTION   5. A-B-C CLASS SURFACE JOIN 6. SOLID MODEL DESIGN WITH THE HELP OF CLOSE DUSRFACE USING CLOSE SURFACE COMMAND UNDER PART WORKBENH. 7. HEAT STACK DESIGN 8. 4 WAY LOCATOR DESIGN 9. COMPLETE…

  1. Input surface & master secton. 2. There are two master section which are red and blue colour. 3. Class B surface creation. 4. Creating C surface and sjoin A,B & C surface which obtain close surface. 5. We design two tooling axis in which green colour shows main tooling axis and blue colour show side tooling…

Master product file with full parametric and also publis lens class A which get as a input.  

  1. INPUT SURFACE A. ASSEMBLED INPUT SURFACE B. LOWER SUBSTRATE C.UPPER MOP POCKET C.LOWER MOP POCKET D. ARM REST 2.THICKEN PART In this fisrt we have to create join the class A surface and checking surface continuity, then creating b surface through offset command and the then go to create c surfce and join all…

UNDER BODY COATING There are severval BIW parts in automotive which is actually gray in colour. To save from rust and increase the strength of the BIW part, We have painted it.  This is done by automatic machine. When monoque body has prepared then it is passes through the several tank which is full of pain, after…

  1. The tooling direction is the direction where mold open and closed. This is maain axis of the injection mold in which the direction of core and cavity lie and the open and closed in this direcction. 2.  The green line shows the maain tooling direction of the lense ( Class-A sorface) and we keep the draft…

A car hood is also know as bonnet. It is the exterior sheet metal part which aslo refer the BIW part or the automotive. Hood is cover the engine area. 1. This is input surface of the car hood which is design by stayling team. 2. Due to symmetrical modelinng we have to use half surface of the input surface. 3. With the…

Fender is the AMERICAN english term for the part of an automotive. It cover the wheel which protect the passenger from mud and dust partical which throw by tyre. This is work on behalf of addhessive force between tyre and dust particles. 1.Input model of fender and tyre. 2. Red colour show the wheel arc are. This area…

1. The below image is the obtain from the styling team as a surface. 2. We have to create b surface from the A surface. The thickness of the fender is 0.65mm. We have to close the A and  B surface with the help of C surface. 3. We have to create mounting features in the below image. The mounting on the engine made…

SECTION MODULUS:- Section modulus is the ratio of the moment of inertia to the neutral fiber distance which unit is mm3.                                                        …

                                                   ROOF DESIGN CHALLENGE OBJECTIVE:- TO perform the section modulus study of the master section of Front roof rail, Back roof rail, Reinforcement,…

AIM:- Design of back door for the given styling surface with proper engineering features and regulation. CAR BACK DOOR:-  In car back door there are many fitting as well mounting position like hinge reinforcement, gas stay reinforcement, wiper motor reinfrorcement, laches reinforcement. In back door we have also provide…

AIM:- Benchmarking of the CAR according to the requirement of the Mr. D.S. Pughazhyendhii. Benchmarking:- Bench markig is the process where we have to comapare the similar product and after preparing the report we analysis the product that what is the pros and  cons of theat product. CASE:- Mr. D.S. Pughazhyendhii is…

1 – What is the full form of OEM ?  ORIGINAL EQUIPMENT MANUFACTURER           2 – How the Design Responsibility  goes in Automotive  The design process start to consulting with client and superior and also follow the market trend. Afterthat  we have done benchmarking…

Deutsch DT06 – 08SA     Command Use in part Modeling Create cavity axis point create axis system in which y-axis along mating directon and x-axis along right to left. Defind bundle Entery point Command Use in Electrical part Modeling Define part as a connector Define Connector connection point Define bundle…

Back shell cad_1738312 Command Use in part Modeling Create cavity axis point  create axis system in which y-axis along mating directon and x-axis along right to left. Defind bundle Entery point and axis system Command Use in Electrical part Modeling Define part as a back shell using back shell command in electrical…

Desing Method;- Define cavity connecction point define connector as a elctrical component create a product file which is "Assembly_Wiring_Harness_context" Inside Assembly_Wiring_Harness_context I have create one more product file which is "Different_Connector_wiring" Copy all connector inside Different_Connector_wiring…

The objective of this project is to first route the two Harness A and Harness B as per the given harness layout.   Steps:- First we define all connector as a electrical component. Place all the connectror according to given daigram which is Harness A and Harness B Create product file which "Assembly_Wiring_Harness_context".…

STEPS;- Define cavity connecction point define connector as a elctrical component create a product file which is "Assembly_Wiring_Harness_context" Inside Assembly_Wiring_Harness_context I have create one more product file which is "Different_Connector_wiring" Copy all connector inside Different_Connector_wiring…

Title of the Project :- NX CASING DESIGN USING NX SHEET METAL COMMAND OBJECTIVE:- Creat sheet metal part "Nx_casing". This part design on sheet metal application with uniform thickness and proper bend radius. Introduction  NX sheet metal design software incorporates material and process information in sheet metal-specific…

Title of the Project :- ODD Enclousre design using NX SHEET METAL COMMAND OBJECTIVE:- Creat sheet metal part "NX_Odd_Enclousre". This part design on sheet metal application with uniform thickness and proper bend radius. Introduction  NX sheet metal design software incorporates material and process information in sheet…

Title of the Project :- NX Bracket DESIGN USING NX SHEET METAL COMMAND OBJECTIVE:- Creat sheet metal part "Nx_Bracket". This part design on sheet metal application with uniform thickness and proper bend radius. Introduction  NX sheet metal design software incorporates material and process information in sheet…

Title of the Project :- NX Bracket-II DESIGN USING NX SHEET METAL COMMAND OBJECTIVE:- Creat sheet metal part "Nx_Bracket-II". This part design on sheet metal application with uniform thickness and proper bend radius. Introduction  NX sheet metal design software incorporates material and process information in sheet…

Title of the Project :- NX Box_Aseembly USING NX SHEET METAL COMMAND OBJECTIVE:- Creat sheet metal part "Nx_Box_Aseembly". This part design on sheet metal application with uniform thickness and proper bend radius. Introduction  NX sheet metal design software incorporates material and process information in sheet metal-specific…