Wiring harness design in CATIA V5

AIM:           To design and develop the Wiring harness on Given 16V Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   OBJECTIVE:           The objective of the project is to route the wiring harness…

AIM:To Route the following harness layout in Electrical workbench and to make assumption for harness bundle diameters and add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end). The following connectors are to used for making the electrical…

AIM:To define the given components as Electrical Connectors using Electrical Part design Workbench & to  define all the necessary properties to the Connectors & Clip. INTRODUCTION: WIRING HARNESS:A wiring harness is an organised set of wires,terminals & connectors  that runs throughout the entire…

AIM:To define the given components as Electrical Connectors using Electrical Part design Workbench & to  define all the necessary properties to the Connectors & Clip. INTRODUCTION: WIRING HARNESS:A wiring harness is an organised set of wires,terminals & connectors  that runs throughout the entire…

AIM:To assemble all the parts of the butterfly valve and to apply GD&T to the assemblec component in the drawing sheet. INTODUCTION:A butterfly valve is a valve that isolates or regulates the flow of a fluid. The closing mechanism is a disc that rotates insdie the body.The "butterfly" is a metal disc…

                                                                 DESIGN OF BACKDOOR AIM:           By using the provided styling surface to come up with a back door design,and using appropriate design methodologies and to  provide the necessary reinforcements and embosses. INTRODUCTION:           Backdoor is the part of…

                                                                              ROOF DESIGN AIM:For the Given Roof styling, we…

                                                                          FENDER DESIGN AIM: To Design a  FRONT FENDER …

AIM: To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. WHEEL ARCH: The Wheel arch is the semicircular part that is positioned above the wheel of the vehicle.It is designed in such a way that it protects both the pedestrains adn the lower portion of…

AIM:To calculate section modulus for the previously designed Hood assembly  and to optimize the Design to have improved section modulus. Why go for section modulus ? As we know the bending equation M / I = σ /y = E / R. Where M=Bending moment           I=Moment of Inertia  …

                                                                            HOOD DESIGN AIM:To Design Hood Outer Panel, Inner…

UNDER-BODY COATING It is a process of protecting the undercarriage of an automobile from the damages caused by environment conditions by coating a dense cladding(rubber)uniformly to the body is called under-body coating. This will also protects the car body from Dirt,,rust,corrosions etc..This coating also protects the…

BECHMARKING:It  is a technical word for comparision.It is a process of comparring of similar products,services on the basis of their performance.Benchmarking occuris during the first stage which is the predesign and development stage. Usually benchamarking occurs in two stages in vehicle development process Benchmarking…

The Door Panel covers internal parts like the window regulator,the speaker box,the wiring and the engineering features. It is attached to the sheet metal component of the door. Besides its aesthetic look, it also has many parts such as Door armrest, Bottle holder, Speaker…

CREATION OF 1ST BODY CREATION OF 2ND BODY CREATION OF 3RD BODY CREATION OF FOURTH BODY   CREATION OF FIFTH BODY ASSEMBLY MODEL 2- CREATION OF 1ST PART CREATION OF 2ND PART CREATION OF 3RD PART ASSEMBLY  

The given CLASS A SURFACE is to be checked properly,for making sure the given surface has no gaps.Once if it confromed ,then go for tooling axis creation , by using boundary.If any gaps we need to work on it and not we can continue with creating the,tooling axis,intial draft analysis and then  b surface.And then extract…

The given CLASS A SURFACE is to be checked properly,for making sure the given surface has no gaps.Once if it confromed ,then go for tooling axis creation , by using boundary.If any gaps we need to work on it and not we can continue with creating the,tooling axis,intial draft analysis and then  b surface.And then extract…

The given CLASS A SURFACE is to be checked properly,for making sure the given surface has no gaps.Once if it confromed ,then go for tooling axis creation , by using boundary.If any gaps we need to work on it and not we can continue with creating the,tooling axis,intial draft analysis and then  b surface.And then extract…

The given CLASS A SURFACE is to be checked properly,for making sure the given surface has no gaps.Once if it confromed ,then go for tooling axis creation , by using boundary.If any gaps we need to work on it and not we can continue with creating the,tooling axis,intial draft analysis and then  b surface.   Tooling…

TOOLING AXIS: For creating the tooling axis ensure proper direction for it,for that check the given CLASS A SURFACE  in all the directions.By looking into it we can say that z axis is the best suitable direction.Create a dummpy tooling axis by creating a point on the surface of the base by extracting it.Create…

The given CLASS A SURFACE is to be checked properly,for making sure the given surface has no gaps.Once if it confromed ,then go for tooling axis creation. TOOLING AXIS: check the given surface completely to identify the location of tooling axis,always select the surface which is flat and when viewing from the normal…

The given CLASS A ASURFACE is to be checked properly,for making sure the given surface has no gaps.Once if it confromed ,then go for tooling axis creation. TOOLING AXIS: check the given surface completely to identify the location of tooling axis,always select the surfsce which is flat and when viewing from the normal view…

AIM: To route the following harness layout in Electrical workbench and making assumption for harness bundle diameters and to  use the connectors provided. OBJECTIVE: After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for…

AIM:To flatten the harness assembly completed in “ week 4 challenge” & to place the flattened view on drawing sheet. The following connectors are to used for making the electrical harness layout DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design:     For converting the mechanical…

AIM:To route the Wiring harness on Given car body and to prepare flattening view drawing in CATIA V5. By applying of all the Packaging rules & Industry best practices.   OBJECTIVES: Need to identify the electrical components that are present in the backdoor and place the conncetors according to it. To Route the…

TOOLING AXIS: For creating the tooling axis ensure proper direction for it,for that check the given CLASS A SURFACE  in all the directions.By looking into it we can say that z axis is the best suitable direction.Create a dummpy tooling axis by creating a point on the surface of the base by extracting it.Create…

TOOLING AXIS: For creating the tooling axis ensure proper direction for it,for that check the given CLASS A SURFACE  in all the directions.By looking into it we can say that z axis is the best suitable direction.Create a dummpy tooling axis by creating a point in the center of the top hole adn create a line along…