Week 9 - Project 1 - Door Applique Design with Engineering Features

Aim :

Create the Base Bracket Plastic component through the given Class-A surface.

Solution:

Tooling Axis Direction :

We have decided to take a tooling direction which is perpendicular as shown below :

Now we will create the class B surface as shown below :

We will create the extract as shown below :

Now we will untrim and offset it by 2.5 mm as shown below :

In the same manner we have created offsets of other patches as shown below :

Using trim ,offset and extrapolate we get the following :

Creation of Class C Surface :

Now we will create the class c surface using sweep command as shown below :

After trimming it we get the following :

After using join and close solid body command we get the following :

Now we will create a 4 way locator :

We have given a chamfer and a fillet as shown .

Now we have created a two way locator in between as shown below :

Now we have created heat stakes as shown below ,copied and translated to the given points as shown below :

In this manner we will create 10 heat stakes by copying and shifting them as shown below :

Now we will create holes as shown below :