Week 8 - Challenge 5 - Door Trim Lower

  Wiring Harness Assembly with Connectors and Protective Coverings           Introduction: This report aims to provide a detailed description of the wiring harness assembly challenge submission, which includes harnesses A and B, each with 5 connected connectors electrically. Additionally,…

  Route the following harness layout in the Electrical workbench. Make an assumption for harness bundle diameters. Use the following connectors as shown in the layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  …

Q1. Download the following cad data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties.     Q2. Download the following Back shell cad data & define it as an Electrical back shell using Electrical Part Design Workbench. Define all the necessary…

Objective:  Define the provided Wiring Harness components using necessary commands using Catia Electrical Harness Workbench.         Housing for Female Terminals:     Housing for Female Terminals:       Mounting Clip:       Conclusion: The connectors and…

Final Project on Geometric Dimensioning & Tolerance   Objective: To Assemble and apply GD&T to the butterfly valve assembly drawing using the parts designed in the previous challenges Introduction: Butterfly Valve: A butterfly valve is from a family of valves called quarter-turn valves. In operation,…

  Final Project on Lower Door Trim     Objective- In the Final project of Automotive Plastic Design using the CATIA V5 Course, we need to create a door trim assembly using Class A and master-section. The thickness of the product will be 2.5mm as per the master section.   Given Data: In the given…

Assembly Workbench Aim:In this assignment, we will have to create 2 assemblies according to the content covered in the course. We will be provided with 2D diagrams of the components and we will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench.…

A-Pillar Design using Master-section: Aim: To design an A-Pillar using the Master section and to keep all the design parameters into consideration.   A-pillar: A pillar refers to vertical structural support that helps to hold the roof of the car up and provides a frame for the windows. There are several types of pillars…

 Door Trim Lower with Engineering Features:   Objective:  To create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis…

Dog House Challenge: Introduction: Dog House is a feature that helps us to avoid sink marks. Sometimes when we create features like screw bosses and Ribs, they result in the formation of a Sink mark, in order to prevent that we use Dog House. The Dog House helps to reduce the Sink marks by decreasing the Cross Section…

Attachment Feature Creation (Ribs & Screw Boss)   Aim: Create the rib and the Screw boss for the Drill Handle considering the design rules and considerations General Guidelines for Bosses:   Draft  - 0.5 degrees on the walls of boss   Thickness -  Typically 40%* of the nominal…

Objective- To create the Core and cavity blocks for the switch bezel designed in the earlier challenge including the Parting Surface. Introduction: Core and cavity blocks are the two main components of an injection molding tool used in the plastic injection molding process. The core block is part of the mold that…

Door Trim Challenge:   Objective:  To Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the draft angle requirements and performing the draft analysis on the model at the end.  Take the Thickness…

Bumper Design:   Objective: Create a Bumper design using the Provided Class A surface with a slightly different approach for parts with a larger surface area. To begin with, the tooling axis for the given Class-A Surface should be created meeting the draft angle requirements and performing the draft analysis on the…

Design of backdoor: Backdoor:   The trunk (North American English) or boot (British English) of a car is the vehicle's primary storage or cargo compartment, often a hatch at the rear of the car. It is also called a tailgate and the Backdoor. It is one of the types of doors in a car located next to the passenger…

Section Modulus calculation and optimization     Aim : To calculate the section modulus of the hood and optimize the design to have an improved section modulus. Section modulus:- Section modulus is a direct measure of the strength of any cross-sectional area of an object about a reference axis. The formula of section modulus…

ROOF DESIGN   AIM:  To design the Roof Assembly with all the components like Front Roof Rail, Rear Roof Rail, Bow Roof Rails, and Center Roof Rail by the provided master sections and to consider all the design requirements and criteria like Heat Distortion and Snowed Criteria as per the OEM standards.  …

  Objective- To create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created to meet the draft angle requirements and perform the draft analysis on the model at the end. Take the Thickness of the component to be 2.5…

Switch Bezel Design   Objective- To create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness…

Base Bracket Design   Objective- Creating a base bracket component using the given Class A surface also consider the Tooling Axis and Draft Analysis on the model using Catia V5. The Draft analysis should meet the requirement to manufacture the component.    Class A surface- Before Starting to work on the…

Fender Design     Introduction:   The fenders are located over the vehicle's wheels – two in the front right and left, and two in the rear right and left of your vehicle. Without a fender housing each wheel well, driving would be very messy. When you drive, your vehicle's tires spin very fast.…

Fender Wheel Arc Challenge   Introduction:-                        We are calculating the wheel arc gaps in the given design with the help of NX-cad as we have the necessary design data. Now, we have to measure different parameters to follow the European…

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Benchmarking-   Benchmarking is the process of creating a detailed report of comparison between different parts, processes, or services. It can be done between various products of similar segments to get a better idea about the features and quality of the product.  Benchmarking helps to get the best product…

Underbody Coating of a Vehicle    Introduction-    Underbody coating is a preventive measure which is done under the body of an automotive to protect from the occurrence of rusting, corrosion and damage caused by rock debris and other hard materials that strikes with the underbody of a vehicle while…

                                              Assemble of Sunseeker Predator Yacht    Objective:   To learn the basic Interface of Solidworks and gain an understanding of different…

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