Project 1

AIM Development of a Door Trim panel OBJECTIVE Creation of CAD model considering following inputs as like in OEM and tier1 companies Class A surface Nominal thickness : Refer master sections Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower substrate…

AIM Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. OBJECTIVE Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection…

AIM Flatten the harness assembly   First define the mechanical parts electrically.  First Download the required connectors in 3D Cad file and convert it into electrical part. DT06-4S DT06-6S DT06-2S DT06-08SA And then store the connectors into the catalogue. Now create a product file named Geometrical bundle…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing       First Electrically define the all connectors in Electrical Part WB.   Now add all the required connectors part file in the product…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) Download connector 3D…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P Clamp   Procedure to define the clamp as Electrical support using Electrical Part design Workbench First create a point as entry point on middle of one face of the clamp…

Q1. Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. 1. Deutsch DT06 – 08SA  Process for defining for the Electrical Connector using Electrical Part design Workbench…

Assemble and apply GD&T to the butterfly valve assembly drawing. Front View Top View Side View Isometric View Drawing

AIM Create A pillar design with Master scetion by using Surface and close surface command. INPUTS Class A surface and Master section Create a Tooling Axis Extract the two lines from mastersection, bisecting the lines and create a tooling axis.   Draft analysis of Class A surface Analysis the draft angle along the…

AIM Create the assembly of Quick Return Mechanism and CV joint and 2D drawing also. QUICK RETURN MECHANISM COMPONENETS OF QIUCK METURN MECHANISM ASSEMBLY OF QUICK RETURN MECHANISM   2D DRAWING OF QRM   CV JOINT COMPONENTS OF CV JOINT ASSEMBLY OF CV JOINT   2D DRAWING OF CV JOINT

AIM Create the Door Trim Lower Plastic component through the given Class-A surface.        Create the Heat Stakes and the locators. INPUT Given Class A surface and take the thickness of the components 2.5mm Procedure for the projects Creating the tooling axis Draft analysis of Class A surface Creating Class B surface Creating…

AIM Create the Dog House for the Door Trim INPUT Given Class A surface and take the thickness of the components 2.5mm Tooling axis: Tooling axis is the direction at which core and cavity opens. Procedure for creating tooling axis First check the connectivity of the given Class A surface by using the Boundary or Join feature…

AIM Create Rib and Screw boss for the door handle considering design rules INPUT Given Class A surface of door handle with the thickness of the component 2.5 mm. Procedure for the projects Creating the tooling axis Draft analysis of Class A surface Creating Class B surface Creating Class C surface Surface and solid body…

OBJECTIVE Create the Core and cavity blocks for the switch bezel INPUT Given Class A surface and take the thickness of the components 2.5mm Tooling axis: Tooling axis is the direction at which core and cavity opens. Procedure for creating tooling axis First check the connectivity of the given Class A surface by using the…

OBJECTIVE Create the Bumper Plastic component through the given Class-A surface Creating tooling axis Class B and C surface Perform draft analysis on Class A surface and final component INPUT Given Class A surface and take the thickness of the components 3mm Tooling axis: Tooling axis is the direction at which core and…

AIM Create the Coin Holder Plastic component through the given Class-A surface. Creating tooling axis Class B and C surface Perform draft analysis on Class A surface and final component INPUT Given Class A surface and take the thickness of the components 2.5mm Tooling axis: Tooling axis is the direction at which core and…

OBJECTIVE Create the Base Bracket Plastic component through the given Class-A surface. Create tooling axis Creating Class B and C surface of base bracket Perform draft analysis on Class A surface and final component. Tooling axis: Tooling axis is the direction at which core and cavity opens. Procedure to creating tooling…

OBJECTIVE Create the Switch Bezel Plastic component through the given Class-A surface. Creating tooling axis Class B and C surface Perform draft analysis on Class A surface and final component INPUT Given Class A surface and take the thickness of the components 2.5mm Tooling axis: Tooling axis is the direction at which…

DESIGN A SHEETMETAL BRACKET BY USING SIEMENS NX-CAD OBJECTIVE - Design a Sheetmetal bracket from drawing using NX-Cad. INTRODUCTION Sheet Metal Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a…

DESIGN A BRACKET OF SHEETMETAL BY USING SIEMENS NX-CAD OBJECTIVE - Design a Sheetmetal bracket from drawing using NX-Cad. INTRODUCTION Sheet Metal Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into…

DESIGN A SHEETMETAL OF ODD SHAPED ENCLOSURE BY USING SIEMENS NX-CAD OBJECTIVE - Design a Sheetmetal of odd shaped enclosure using NX-Cad. INTRODUCTION Sheet Metal Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metalworking, and it can be…

                                             DESIGN SHEETMETAL BOX ASSEMBLY BY USING SIEMENS NX-CAD…

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AIM Design a BiW of back door of car. OBJECTIVE Create an assembly of car Back door from the given Back door styling, including Inner and Outer panel and its mounting reinforcements. Perform the draft analysis. What is Back door of car? Back door are one of the type of door of the vehicle which are located next to the…

AIM Design a BIW of car roof. OBJECTIVE Create an assembly of car roof for the given roof styling with essential flanges of roof outer surface and reinforcements like ditch area of outer roof, front, centre & rear roof rail and Bow roofs. Perform the draft analysis of each reinforcements Perform heat distortion and…

Fender A fender is the curved portion of the car's body that sits over and houses the wheels. Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged by contact with the road surface.fenders…

AIM Understand the concept of Rankine cycle and Create a Rankine Cycle Simulator using MATLAB. Then, plot the corresponding T-s and h-s plots for the given set of inputs.  DISCRIPTION Rankine Cycle In general, the Rankine cycle is an idealized thermodynamic cycle of a constant pressure heat engine that converts part…

OBJECTIVE : To understand and calculate the section modulus of the section of hood design and optimise its to get improved strength of hood section. SECTION MODULUS Section Modulus is the geometric property of the given cross-section of any structures. It is the direct measure of the strength of the sections. Higher the…

AIM : Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters. A detailed explanation about hood and its components, Latch Trajectory, Mastic Data, Emboss Definitions, Manufacturing process like Deep-Drawing and Hemming, and all the parameters…

UNDERBODY COATING Underbody coating is a process in which dense cladding applied on bottom surface of the vehicle. It helps to protect the vehicle lower surface from rock, gravel, salt, moisture and other corrosive substance. It is generally done as spray or painted on the surface. The thickness of the undercoating normally…

AIM: What is benchmarking? Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once in a month. Also, he…

AIM: Write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and specific heats for all the species in the data file. Calculate the molecular weight of each species and display it in the command window. Plot the Cp, Enthalpy and Entropy for the local temperature range (low temperature :…

  AIM: Write a code in MATLAB to optimize the stalagmite function and find the global maxima of the function. OBJECTIVE: 1. Explain the concept of genetic algorithm and also explain the syntax for ga in MATLAB.                  2. Plot graphs for all the 3 studies…

Aim: To solve the ODE which represents the equation of motion of simple pendulum with damping. Obejective: Write a program that solves the following ODE which represents the equation of motion of a simple pendulum with damping. Theory: Simple Pendulum that moves in an oscillatory motion. It consists of a mass 'm' suspended…

Aim Write code for Otto cycle, make plot of it and also find the thermal efficiency of the cycle. Objective Create a P-V diagram of otto cycle. find the valve of thermal efficiency of the engine. Theory Air standard cycle (Otto cycle) is the ideal cycle for gasoline engine (petrol engine). It consist 4 process of compression…