CAR UNDERBODY COATING   CAR UNDERBODY COATING The underbody of every vehicle needs proper care and protection. Undercoating helps protect the vehicle body against rust and corrosion.                                                                                                                           …

BENCHMARKING   Benchmarking Benchmarking is the method comparing a process, or method or concept or a product with a competitors' one, in order to achive the best possible outcome in the market or field. The technique initially used to compare existing corporate strategies with a view to achieving the best possible…

Automobile hood design   Introduction The hood is the hinged cover over the engine of motor vehicles.  Hoods can open to allow access to the engine compartment, for maintenance and repair. It consists of the following major parts; Outer panel Inner panel Reinforcements Hinge assembly Striker   Design…

SECTION MODULUS Introduction Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. The section modulus of the cross-sectional shape is of significant importance in designing structures. It is a direct measure of the strength of the structures. A structures that…

FENDER WHEEL ARCH Introduction Fender  is a metal enclosure over the wheels of an automobile or other vehicle to protect against splashing of mud, stones, water etc. The fenders are located over the wheels of the vehicle – two in the front right and left, and two in the rear right and left of your vehicle. Wheel…

FENDER DESIGN   Introduction Fender is a metal enclosure over the wheels of an automobile or other vehicle to protect against splashing of mud, stones, water etc. The fenders are located over the wheels of the vehicle – two in the front right and left, and two in the rear right and left of your vehicle.…

 ROOF   Introduction           An automobile roof is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. The roof has under lying reinforcements that are primarily installed below the…

BACK DOOR   Introduction The Back door of a car is a component which hinges at the back of the car to cover the boot space or luggage area, it has back lights/ Tail lamps and Braking lights mounts on it, rear windshield fixed between inner and outer panel. In some back door, spare wheel can be mounted on it, sometimes…

DESIGN AND DRAFT ANALYSIS OF SWITCH BEZEL Class A surface      Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting direction. Tooling direction…

DESIGN AND DRAFT ANALYSIS OF BASE BRACKET   Class A surface     Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting direction. Tooling direction…

DESIGN AND DRAFT ANALYSIS OF COIN HOLDER   Class A surface    Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting direction. Tooling direction…

DESIGN AND DRAFT ANALYSIS OF  CORE & CAVITY OF SWITCH BEZEL Class A of Switch Bezel   Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting…

Assembly 1 - Quick Return Mechanism Body 1   Body 2   Body 3   Body 4   Body 5   Assembly   Procedure - Assembly Constraints     Assebly 2 - CV Joint BODY 1   BODY 2   BODY 3   Assembly Procedure - Assembly Constraints    

DESIGN AND DRAFT ANALYSIS OF DOOR TRIM LOWER WITH HEAT STAKES AND LOCATORS Class A surface    Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting…

DESIGN AND DRAFT ANALYSIS OF DRILL HANDLE Class A surface    Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting direction. Tooling direction Considering…

DESIGN AND DRAFT ANALYSIS OF BUMPER Class A surface    Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting direction. Tooling direction Considering…

DESIGN AND DRAFT ANALYSIS OF A-PILLAR COVER Class A surface    Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting direction. Tooling direction…

DESIGN AND DRAFT ANALYSIS OF DOOR TRIM WITH DOG HOUSE ATTACHMENT   Class A surface    Draft analysis Draft analysis is done to check plastic parts moldability for the ease of removal from the injection mold. A tooling direction is required to create the draft in the component, which acts as the drafting…

Connector: Deutsch DT06 – 08SA ( C-DT06-08SA ) Connector Connection point & Ref. axis   Ref. face   Bundle Connection point & Ref. face   Electrical definitions   Connector: Tyco 174357-2 ( C-2-174357-2 ) Connector Connection point & Ref. axis   Ref. face   Bundle Connection…

P clamp Create Geometrical parameters required for the Support component, which are 2 points and 3 planes. Define the P Clamp as Support part in Electrical workbench, by mentioning the Entry point Entry plane Exit plane Base plane.   First Entry point & plane   Exit plane ( The second entry point &plane…

Electrical Wiring Harness Given Connectors DT06-4S DT06-6S DT06-2S DT06-08SA Electrical Definitions - Connectors Create geometrical parameters in the connector Define the connector electrically as a connector Define the Connector connection point Define the Bundle connection point Save the connector in the catologue Repeat…

HARNESS ASSEMBLY - A Electrical Definitions   Harness - A     Bundle Continuity   HARNESS ASSEMBLY - B Electrical Definitions   Harness - B   Bundle Continuity   Harness A & B Interconnection   Annotations   Harness Warnings - Nil    Catalogue  

HARNESS FLATTENING Harness Assembly   Harness Flattening Create a new product file Define the Flattening parameters Extract the Harness assembly into the Flatteing product Flatten the harness Create the 2D drawing for the flattened harness   2D Drawing of Harness Flattening

BACK DOOR WIRING HARNESS DESIGN Harness Design Criteria & Packaging Rules Wiring harness routing shall provide ease in manufacturing, accessibility, easy removal, and easy maintenance of attached equipment and wiring harness. Routing through small structural holes and openings shall be avoided, minimize chaffing and handling…

ENGINE WIRING HARNESS DESIGN Harness Design Criteria & Packaging Rules Wiring harness routing shall provide ease in manufacturing, accessibility, easy removal, and easy maintenance of attached equipment and wiring harness. Routing through small structural holes and openings shall be avoided, minimize chaffing and handling…

1. BIW Body in White, or BIW, is a stage in the production of automobiles in which all sheet metal components such as the roof, body side, under body, backdoor, cross members, and other components are welded together and the resulting body is dipped in a primer solution, which has a greyish colour and thus gives the body…

1. Process of project execution activity Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project. Below fig. show flow chart of project activities. RFQ: In BIW fixture…