DESIGN AND DRAFT ANALYSIS OF BASE BRACKET FROM CLASS A SURFACE: THE TOOLING AXIS:   The Tooling Axis is Determine the Mold Path,Core and Cavity Operation Direction, Ejection of Product Element.and also used for Draft Analysis. A good located Tooling Axis save from unwanted usage of Money and Time.    The…

 DESIGN AND DRAFT ANGLE ANALYSIS OF SWITCH BEZEL THE TOOLING AXIS:  The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The Core pulls apart from the Cavity is the Tooling…

THE CREATION AND DRAFT ANALYSIS OF COIN HOLDER TOOLING AXIS: The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The Core pulls apart from the Cavity is the Tooling direction. THE…

 THE CREATION AND DRAFT ANALYSIS OF BUMPER TOOLING AXIS: The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The Core pulls apart from the Cavity is the Tooling direction. THE…

THE CREATION AND DRAFT ANALYSIS OF DOOR TRIM LOWER TOOLING AXIS: The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The Core pulls apart from the Cavity is the Tooling direction.…

ANALYSIS OF SWITCH BEZEL, CREATION OF CORE AND CAVITY FOR SWITCH BEZEL: THE TOOLING AXIS:  The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The Core pulls apart from the Cavity…

THE CREATION AND DRAFT ANALYSIS OF DOOR HANDLE WITH ATTACHMENT FEATURES (RIBS &  SCREW BOSS): TOOLING AXIS: The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The Core pulls apart…

  THE CREATION AND DRAFT ANALYSIS OF DOOR TRIM WITH ATTACHMENT FEATURES (DOG HOUSE): TOOLING AXIS: The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The Core pulls apart from the…

WIRING HARNESS DESIGN IN CATIAV5 - 3D MODELIMG WEEK 2 CHALLENGE IN THIS REPOT: Downloading the following connectors & Connector clip cad data from given link. How to Define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. How to save…

THE CREATION AND DRAFT ANALYSIS OF DOOR TRIM LOWER WITH ENGINEERING FEATURES (LOCATORS & HEAT STAKES):   TOOLING AXIS: The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The…

  ASSEMBLY WORKBENCH CHALLENGE IN THIS REPORT: CREATION OF PARTS. CREATION OF ASSMBLEY. CREATION OF DRAWING.  1. CREATION OF PARTS  IN PART WORKBENCH: Start sketching in sketcher workbench for given data (Draft drawing). Evolve into 3D part from 2D sketches from given data. sketches are Iso-constrained.…

PROJECT - CREATION OF A-PILLER AND ATTACHMENT FEATURES WITH MASTER SECTION   TOOLING AXIS: The direction of open and close operations in Molding Machines, basically the Direction of the Mold pulls apart. The Mold is built in two seperate pieces. so, you have a Cavity and Core sides.The Core pulls apart from the Cavity…

FINAL PROJECT - PANEL ASSY. - REAR DOOR TRIM (RH) WITH ENGG. FEATURES DEVOLOPED FROM GIVEN CLASS(A) & MASTER SECTIONS   GIVEN DATA: CLASS A surface of  door trim lower substrate, arm rest, map pocket and bottle holder. Creation of engg. Features and class A & B Distance took from given Master Sections.…

WIRING HARNESS ROUTING & PACKAGING RULES WEEK 3 CHALLENGE IN THIS REPORT: 1. Downloading the P Clamp cad data from given link & defining it as Electrical support using Electrical Part design Workbench. Defining all the necessary properties. 2. Downloading the Back shell cad data from given link (te.com) & defining…

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 4 CHALLENAGE : IN THIS REPORT: Routing the following harness layout in Electrical workbench and Using connectors as shown in layout diagram. Adding protective covering on all branches connected to DT06-2S & DT06-4S connectors. (end extremity at 30mm) ROUTING THE…

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE Routing the following harness layout in Electrical workbench. Using the connectors provided.  IN THIS CHALLENGE AND REPORT: ELECTRICAL DEFINITIONN AND CATALOGUE CREATION. BUNDLE CONTINUITY AND ANNOTATION CREATION. THE INTERCONNECTION FOR HARNESS…

WIRING HARNESS DESIGN IN CATIA V5 -  3D MODELING WEEK 7 CHALLENGE  IN THIS REPORT: Defining the mechanical parts electrically in Electrical Part Design WB and preparing bundle in Electrical Harness Assembly WB, then flattening has to be done in the Flattening Workbech. Creating 2D drawing of the bundle with connector representation…

[PROJECT - 01]  ELECTRICAL WIRING HARNESS DESIGN FOR BUGATTI  V16 - ENGINE USING CATIA V5:   IN THIS REPORT:   DEFINITION OF ENGINE WIRING HARNESS GIVEN DATA ELECTRICAL DEFINTION AND CATALOGUE CREATION ASSEMBLY OF ALL COMPONENTS AT EXACT LOCATION PROPER ROUTING OF BUNDLES VIA SUPPORT PARTS FOR…

[PROJECT - 02]  ELECTRICAL WIRING HARNESS DESIGN OF SUV CAR TAIL GATE USING CATIA V5   IN THIS REPORT: DEFINITION OF AUTOMOTIVE WIRING HARNESS GIVEN DATA PACKAGING RULES OF WIRING HARNESS ROUTING COMPONENTS SELECTION FOR TAIL GATE WIRING HARNESS ELECTRICAL DEFINTION AND CATALOGUE CREATION ASSEMBLY OF ALL…

BENCHMARKING       IN THIS REPORT:      1. BENCHMARKING DEFINITION OF BENCHMARKING STEPS INVOLVED IN BENCHMARKING INITIAL STAGE KEY BENEFITS BENCHMARKING IN AUTOMOBILE INDUSTRY BENCHMARKING DONE IN SEVERAL LEVELS      2. ASSIGNMENT CLIENT DEMAND - CAR BUYING GUIDANCE WHICH…

UNDER-BODY COATING DEFINITION OF UNDER-BODY COATING Undercoating is usually a black, thick liquid that is sprayed on the underside of the car. Often confused with rust protection, which occurs in the inside of your car, undercoating happens outside on the underbelly of your car. Undercoating can be applied as a liquid,…

HOOD DESIGN - BIW - ATOMOTIVE SHEET METAL DESIGN USING SIMENSE NX   IN THIS REPORT: INTRODUCTION GIVEN DATA OBJECTIVE THEORY MANUFACTURING REQUIREMENTS FUNCTIONAL AND SAFETY REQUIRMENT MASTER SECTION GEOMETRY AND EMBOSS CREATION FINE TUNING THE EMBOSS MASTIC SEALANT POINT FORCE DISTRIBUTION TRAJECTORY CRIRCULAR PATH OF…

SECTION MODULUS CALCULATION AND OPTIMIZATION FOR CAR HOOD   SECTION MODULUS SECTION MODULUS TYPES OF SECTION MODULUS HOOD FOR SECTION MODULUS CALCULATION  SECTION MODULUS CALCULATION OF FRONT SECTION OF HOOD SECTION MODULUS CALCULATION OF SIDE SECTION OF HOOD   SECTION MODULUS Section Modulus is a geometric property used…

FRONT FENDER DESIGN (LH)- AUTOMOTIVE SHEET METAL USING SIMENS NX CAD / CATIA V5   IN THIS REPORT GIVEN DATA THE AUTOMOTIVE FENDER TYPES OF MOUNTS IN FENDER  DESIGN REQUIREMENT FOR THE FENDER AND ITS COMPONENTS FENDER DESIGN MANUFATURING PROCESS OF FENDER GIVEN DATA SKIN DATA   MASTER SECTION DATA OF DRIP…

PROJECT - ROOF DESIGN WITH REINFORCEMENTS IN THIS REPORT GIVEN DATA INTRODUCTION OF ROOF AND ITS TYPES BENCHMARKING - REINFORCEMENTS  DESIGN OF ROOF AND REINFORCEMENTS HEAT DISTORTION AND SNOW LOAD CALCULATION DRAFT ANALYSIS DESIGN AND PRODUCT VALIDATION VIA DIFFERENT TYPES OF TESTS MANUFACTURING PROCESS GIVEN DATA SKIN…

PROJECT - SUV CAR BACK DOOR DESIGN INTRODUCTION: Back door is also called as tailgate. Back door in a car gives the access to luggage area and few cars have passenger compartment too. In most of the cars gas stay is used to operate the back door as it reduces the effort for the person opening. Few cars have electric motor…