Week 8 - Challenge 2 - Base Bracket Design

                           Rest Unit & Clamp Unit Design  Aim To Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. To Design 2 Different types of Rest Unit for the given Car Panel.…

Biw Fixture Design-Pin Unit Design Aim To design two different types of Fixed Pin Unit and Retractable Pin Unit with different Pins, Riser, Blade, and Block design using Catia V5. Pin Unit design pin unit is a unit used to locate the car panel using pins(Cylindrical, Diamond etc). It consists of parts like riser, blade,…

Design and assembly of Boiler tubes for petrochemical plant Abstract The aim of this project is to design and assemble a boiler for a petrochemical plant. The boiler consists of a fuel oil fired burner and its capacity is to produce 8TPH of steam. The Boiler must be designed with proper material selection and mathematical…

                                                 BIW Fixture Design Methodolgy 1.Design Methodology Design methodology is the study of the principles, practices and procedures of designing.…

BIW Fixture Design Aim To study the BIW fixture design basics. 1.Process of project execution activity Project Execution Project execution is carrying out the already designed plan. It involves putting into action all the activities that were set in the previous processes of the project cycle. All the activities are done…

Introduction to BiW and Fixtures Aim To study the basic concepts of BIW and its fixture design 1.BIW and its parts BIW Body in white (BIW) is the stage in automobile manufacturing in which a car body's frame has been joined together. It is a stage in car assembly before painting, motor, chassis sub-assemblies, or…

Aim To Create thickened(Closed Surface) part using master section. To Create the mounting features as per design guidelines used in the industry with master sections provided. To apply material to the parts  To do the Draft analysis & Tooling analysis for each part To create parting lines and check tooling feasibility…

Aim  To create B-pillar of an automotive by developing the given master section. To create tooling and lifter axis  To perform draft analysis on the part To Design for manufacture guidelines B-Pillar The roof support pillar located in the car's midsection, between the A and C pillars. The pillars are named alphabetically…

Aim To create the individual parts and then create a assembly of those parts in the assembly workbench in Catia V5. To create an 2D drawing of the modelled parts. Design Methodology The fully defined sketches of the parts were drawn withrespect to the input drawing. The sketches were converted into solid/3D parts using…

Aim  To Create the Door Applique Plastic component through the given Class-A surface. To create the tooling axis for the given Class-A Surface  meeting the requirements of the draft angle. To perform the Draft analysis on the model. Introduction Car Door Applique   3-2-1 Principle It is one of the most commonly…

Aim To Create the boss and Dog House for the Centre console coin holder considering the design rules.  Boss A boss is a protruding feature on a work piece.They are  commonly found in injection molding designs to aid in the assembly of molded parts by providing a channel for a screw. General Guidelines for…

Aim To Create the rib for the Centre console coin holder considering the design rules in catia V5. Rib design factors Thickness Height Location Quantity Moldability Ribs Functions Act as stop or guide for the mechanisms Provide alignment in assembly parts. Locate and captivate components in assembly Augment strength locally…

Aim  To create the Core and cavity design for the switch bezel along with the parting surface and parting line in catia v5. Parting surface A parting surface is a surface that separates the mold block into two parts – the core and the cavity.It is a surface portion of both mould plates adjacent to the impression…

Aim  To create the center console Coin Holder, a automotive Plastic component from the given Class-A surface. To create the tooling axis for the given Class-A Surface and check the requirements of the draft angle and perform the Draft analysis on the model.  Draft Draft is the amount of taper for…

Aim  To create the Switch Bezel Plastic component from the given Class-A surface. To create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and perform the Draft analysis on the model.  Draft Draft is the amount of taper for molded or cast parts perpendicular to…

Aim  To create the Base Bracket Plastic component from the given Class-A surface. To create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and perform the Draft analysis on the model.  Draft Draft is the amount of taper for molded or cast parts perpendicular to…

Aim To create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model. Draft Draft is the amount of taper for molded or cast parts perpendicular to the parting line. It also a slant that is applied to each side of most features of an injection…

Back Door Design Objective To design the back door using the styling provided by applying appropriate design methodologies. To provide the necessary reinforcements and embosses To consider the DFA and DFM criteria. Introduction Back Door A Car’s Back door is typically a hinged door which covers/closes the trunk of…

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Fender Design Objective To design the drip area of the fender using the master sketch provided To design the Sill Mount, A-pillar mount, Baffle mount, and bumper mount. Introduction Fender Fender is the part of an automobile body that frames a wheel well. Its primary purpose is to prevent sand, mud, rocks, liquids,…

Section Modulus Calculation and Optimization Objective To calculate, optimize and improve the section modulus of the hood Section Modulus Section Modulus is a geometric property for a given cross section. It is used in the design of beam or flexural members. The section modulus is directly proportional to the moment of…

                                                               Hood Design Objective To Design and assemble the hood outer panel, inner panel and necessary reinforcements…

Under Body Coating in cars A car’s underbody is exposed to the most wear and tear caused by muddy water, potholes in roads, stones and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage. So to control the damage from corrosion underbody coating is used. Under body coating provides…

Benchmarking Benchmarking is defined as the process of continuous improvement in the organization by evaluating the scope for improvement, comparing the current position with that of the previous one or with the business practices of the relevant competitors, thereby establishing standards to be achieved. The benchmarking is…

Title: Advanced sheet metal design using NX Cad:- Metal Bracket-II Objective The objective of this project is to design the Metal Bracket-II using the Siemens NX Cad software’s sheet metal application. To learn and understand use of various tools used in sheet metal design. To make a draft of the Metal Bracket-II…

  Title: Advanced sheet metal design using NX Cad:- Bracket Objective The objective of this project is to design the Bracket using the Siemens NX Cad software’s sheet metal application. To learn and understand use of various tools used in sheet metal design. To make a draft of the Bracket modeled. Introduction Sheet metal…

Title: Advanced sheet metal design using NX Cad:- Odd Shaped Enclosure Objective The objective of this project is to design the odd shaped Enclosure using the Siemens NX Cad software’s sheet metal application. To learn and understand use of various tools used in sheet metal design. To make a draft of the odd shaped…

Title: Advanced sheet metal design using NX Cad:- Box Assembly Objective The objective of this project is to design the sheet metal Box Assembly using the Siemens NX Cad software’s sheet metal application. To learn and understand use of various tools used in sheet metal design. To make a draft of the Box assembly…

Title: Advanced sheet metal design using NX Cad:- Casing Design Objective The objective of this project is to design the sheet metal casing using the Siemens NX Cad software’s sheet metal application. To learn and understand use of various tools used in sheet metal design. To make a draft of the casing modeled. Introduction…

  Modeling of Sun seeker Predator Yacht Introduction                         This project is the second part of ultimate solid works course in skill lync, Solid works is used for planning, visual ideation, modeling, feasibility assessment, prototyping, and project management. In this module I have learnt how to make 2d…

MODELING OF AMERICAN CHOPPER IN SOLIDWORKS Introduction                         This project is part of ultimate solidworks course in skill lync, Solidworks  is used for planning, visual ideation,…