Week 1:- Introduction to BiW and Fixtures Challenge

1.DESIGN METHADOLOGY- The design methadology is nothing but the steps followed during the concept design stage of fixtures design. PRUCHASE ORDER A purchase order (PO) is a commercial document and first official offer issued by a buyer to a seller, indicating types, quantities, and agreed prices for products or services.…

1. PROCESS OF PROJECT EXECUTION ACTIVITY. PROJECT ACTIVITIES STEPS. EACH STAGE AS THEIR OWN SPECIFIC WORK. AS EXPLAINED BELOW. RFQ RECIEVED. request for quatation recieves from the industry. this RFQ is that which explains the customer needs in the way of doctumentation .customer tells what is needs like specifications,…

AIM-EXPLANATION ABOUT BIW ,PARTS & FIXTURES IN DETAIL , BIW- Body in white refers to the welded sheet metal component which forms the vehicles structure to which  the other components will be assembled i.e, engine chassis,exterior & interiror trim BIW- body in white or BIW refers to the stage in automotive design or automobile…

AIM - DESIGN OF SHEET METAL BRACKET 2 OBJECTIVE -creation of the metal bracket 2 from 2d sketch to 3d model using nx software. INTRODUCTION- Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metal working and it can be cut and bent…

AIM- DESIGN OF SHEET METAL BRACKET  OBJECTIVE- Design the sheet metal bracket by  following the  design considerations. INTRODUCTION- Base bracket is used to join the two saparate sheet metal parts with the help of fasteners or welding operations as per required conditions. We are specialized in manufacturing…

AIM-AUTOMOTIVE SHEET METAL DESIGN OF ODD SHAPED ENCLOSURES. OBJECTIVE-Design of odd shaped enclosures with the sheet metal with solid command. INTRODUCTION Sheet metal is mostly used in automotive industries for the manufacturing of automotive parts because it is a fast & easy process with less cost. sheet metal is a comprehensive…

Aim - Design of sheet metal box assemby & detail explanation about the tools. OBJECTIVE - The main objective of this challange is to design tge box assembly it us like a storage box like the inverters & electronic instruments etc.which the upper panel can be open & closed because it is connected with the hinge like structure.…

AIM-DESIGN OF AUTOMOTIVE SHEET METAL CASING & DRAFTING OBJECTIVE-USING THE SHEET METAL COMMANDS LIKE TAB,BRAKE CORNER,FLANE ,DIMPLE DESIGNING THE COMPONENT IN THE DESIRED SHAPE.WITH FOLLOWING THE DIMENSIONS. INTRODUCTION Sheet Metal is a type of material that is flattened into thin sheets. Sheet metal is made…

AIM- DESIGN OF BACK DOOR WITH GIVEN STLYING SURFACE AS PER THE OEM SATNDARDS. DESIGN-Design of back door inner panel ,outer panel upper & lower saperately with hemming flange & reinforcements of the hinge reinforcement ,gas stay reinforcement,stricker reinforcement,wipermoter etc BACK DOOR is the part of the BIW…

AIM DESIGN OF ROOF BY THE GIVEN STLYING CLASS A SURFACE & MASTERSECTIONS AS PER THE OEM STANDARDS. DESCRIPTION CREATION OF DITCH AREA ,FRONT ROOF RAIL,REAR ROOF RAIL, BOW ROOFS,& CENTRE REINFORCEMENT,FLANGES WITH THE GIVEN STLYING ,BY FOLLOWING THE MASTER SECTIONS as per the oem standards. INTRODUCTION ROOF  …

AIM: TO CAL CULCULATE THE SECTION MODULUS & MODIFY THE SECTION TO IMPROVE THE OVERALL SECTION MODULUS. DESCRIPTION  The section modulus -the ratio of moment of inertia of section about the neutral axis to the distance of outer most layer from neutral axis.  the section modulus is a geometric property which…

AIM Design of fender drip area ,Sill mount, Bumper Mount and A-Pillar mount creation according to the Engineering standard following the master section give. DESCRIPTION DESIGN OF VRONT FENDER FROM GIVEN CLASS A SURFACE . FRONT FENDER is the part of the car body which protects mainly the engine compartment & as wheel…

AIM To  Calculate the Wheel Arch area and prove whether the car will pass the standards or Not.from the given fender as per the european standards. DESCRIPTION wheel arch of fender acts as the protection of the car body of engine compartment & covers the wheel ,the main requirement of the fender is when the car is in motion…

AIM DESIGN & DEVELOP THE HOOD INNER & OUTER PANEL CONSIDERING THE SAFETY FUNCTIONAL & MANUFACTURIING RULES AS PER THE OEM STANDARDS. DESCRIPTION Design od hood & assembly of latch & stricker & hinge assembly to the hood as given as input. firstly the hood is also called as bonnet  Body in white…

UNDER BODY COATING Under body coating provides lomg term protection from corrosion to cars underbody. it also protects parts like i nternal body panels,frame rails & other inner cavaties that are not physically accessible but are prone to corrosion. Rust proofing & undercoating your vehicle can protect it from corrosion…

BENCHMARKING. Benchmarking is the practice of comparing business processes andperformance metrics.to industry bests and best practrices.from other companies. Dimensions typically measured are quality time & cost Benchmarking is used to measure performance using a specific indicator (cost per unit of measure,…

AIM:  DOOR TRIM PANEL DESCRIPTION : CREATION OF DOOR TRIM PANEL WITH MASTER SECTIONS. THE DOOR TRIM PANEL INCLUDES THE LOWER SUBSTRATE ,MAP POCKET UPPER SUBSTRATE & DOOR ARM REST REFERANCE WITH CLASS A SURFACE GIVEN AS INPUT. CREATION OF FLANGES ,DOG HOUSES, RIBS HEAT STAKES REFERANCE WITH MASTER SECTION GIVEN AS INPUT.…

AIM:DESIGN OF QUICK RETURN MECHANISM & CV JOINT. DESCRIPTION Creation of quick return mechanism & cv joint assembly with assemble parts.& with that cad files create the drafting work bench . QUICK RETURN MECHANISM PART 1  QUICK RETURN MECHANISM PART 2 QUICK RETURN MECHANISM PART 3 QUICK RETURN MECHANISM PART 4 QUICK RETURN…

AIM :DESIGN OF B PILLAR WITH MASTER SECTIONS DESCRIPTION: CREATION OF THE TOOLING AXIS PERFORMING DRAFT ANALYSISON THE GVEN CLASS A SURFACE & CREATION OF   CLASS B & C SURFACE WITH DESIGN RULES & DESIGN OF DOG HOUSE ,4 WAY LOCATORS & RIBS WITH GIVEN MASTER SECTIONS.AS PER THE OEM FOLLOWS. TOOLING AXIS CREATION it is used…

AIM :DESIGN OF DOOR APPLIQUE PLASTIC COMPONENT USING GIVEN CLASS A SURFACE DESCRIPTION : DESIGN HEAT STAKES & THE LACOTORS DONSEDERING THE DESIGN RULES ,TOOLING AXIS WITH  PERFORM DRAFT ANALYSIS ON WHOLE PART,. To make the part to an angle dirtection. so that the part model can be easily removed from the model cavity-core.…

AIM :DESIGN OF SCREW BOSS & DOG HOUSE  USING CENTRE CONSOLE COIN HOLDER  DESCRIPTION : DESIGN OF SCREW BOSS & DOG HOUSE ,TOOLING AXIS WITH  PERFORM DRAFT ANALYSIS ON WHOLE PART,. To make the part to an angle dirtection. so that the part model can be easily removed from the model cavity-core.…

AIM :DESIGN OF RIBS USING CENTRE CONSOLE COIN HOLDER  DESCRIPTION : DESIGN OF RIBS ,TOOLING AXIS WITH BYSECTION METHOD & PERFORM DRAFT ANALYSIS ON WHOLE PART,. To make the part to an angle dirtection. so that the part model can be easily removed from the model cavity-core. RIBS  Ribs acts as the…

AIM :COIN HOLDER DESIGN USING CLASS A SURFACE with 2.5 mm thickness. DESCRIPTION : COIN HOLDER PART BODY USING TOOLING AXIS & DRAFT ANALYSIS CREATING. To make the part to an angle dirtection. so that the part model can be easily removed from the model cavity-core. DRAFT ANALYSIS  IT is a analysis of a plastic…

AIM - CORE & CAVITY DESIGN USING SWITH BEZEL PART MODEL. DESCRIPTION  CREATION OF CORE BOCK & CAVITY BLOCK WITH TOOLING AXIS REFERANCE IN EXTRUDE COMMAND. &  CREATE THE PARTING SURFACE & PARTING LINE AND PUBLICATION IT. PERFORM DRAFT ANALYSIS WITH TOOLING AXIS USING 3 deg angle. To make…

AIM :DOOR ARM REST DESIGN USING CLASS A SURFACE  DESCRIPTION : DOOR ARM REST SURFCAE & PART BODY OF 2.5 mm thickness  USING CLASS A SURFACE .TOOLING AXIS & DRAFT ANALYSIS CREATION. To make the part to an angle dirtection. sothat the part model can be easily removed from the model cavity-core. & also…

AIM -SWITH BEZEL DESIGN WITH DRAFT ANALYSIS & TOOLING AXIS DESCRIPTION  DRAFT ANALYSIS & TOOLING AXIS To make the part to an angle dirtection. sothat the part model can be easily removed from the model cavity-core. & also acts as the guide curve to make the sweep direction in c surface at an…

AIM: DRAFT ANALYSIS ON BASE BRACKET  DESCRIPTION : how to create the tooling axis & bysecting line method on class a surface  DRAFT ANALYSIS  IT is a analysis of a plastic component to determine weather the component is actually feasible to manufacture or not mainly used for thicken the surface.at certain…

AIM :  DRAFT ANALYSIS & TOOLING AXIS CREATION ON FAN MODEL. DESCRIPTION: How to create draft analysis & tooling axis by using line command steps  To design a plastic component should follow the design rules  TOPIC: core &cavity design in this sub concepts like  DRAFT EJECTOR  SIDECORE…

MODELING AND RENDERING OF YATCH ASSEMBLY USING SOLIDWORKS   OBJECTIVE-The main objective of this project is to creat solid model of yatch with various parts in solidworks How to assemble the sketched parts of the yatch Then to create the rendering images for the realistic view of the yatch assembly using solidworks…