Report – Objective: The main objective of this challenge is to create the Base Bracket Plastic component through the above-given Class-A surface, by giving the 'Tooling axis' and 'Draft analysis' to the class-A surface of the base bracket. TOOLING AXIS: We should keenly observe and study the class A surface to create…

Aim: This project aims to create a switch bezel plastic component using the given class A surface following the OEM standard.  Class A-surface Objective: Ensure Proper Tree Structure. Geometrical sets should have a proper name based on the sketches present inside them. All the sketches should be created under…

DESIGN OF COIN HOLDER AIM: To create the coin holder plastic component through the given Class A surface. To begin with the tooling axis for the given Class-A surface should be created meeting the requirements of the draft angle and at the end perform the draft analysis on the model. Take the thickness of the component…

AIM : To create a body of Bumper from the input given which was the A-surface of a Bumper. The created body should be a closed solid volume which should be feasible for manufacturing and Tooling. The draft angle and draft analysis of the component should be done. In model, proper tree structure to be maintained and…

Core & Cavity Blocks of Switch Bezel: Import of the Molded Part (Skrinkage operation during the Import operation) Direction management (Add Main Pulling direction, Add Slider direction, Add Axis system) Mold area management (Move faces from a Mold area to an other, Split faces, Add Faces in a Mold area) Extract Parting…

OBJECTIVE: To create the Door Trim Lower's Plastic Component using the Class A Surface that is provided. Desired Thickness of the Plastic Component is 2.5mm with 3.2 degrees as the Draft Angle. Firstly, we have to create the required Tooling-Axis for…

Ribs and Screw Boss creation    Aim :    To create the Rib for the drill handle considering the design rules for rib creation and Screw boss creation and then perform the Draft analysis for the final component. Objective : Create the Tooling axis by using the bisecting method. Design the class-B and…

DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To improvise the Class A surface by resolving bad patches and adding flanges to it.  To create A pillar solid model with the help of  improvised class A surface. To create B side features for the A Pillar using the master section given to us as an input. To create…

AIM :- To create assemblies of Quick return mechanism and CV joint. ASSEMBLY :- Assembly modeling is a technology and method used by computer-aided design and product visualization computer software systems to handle multiple files that represent components within a product. The components within an assembly are represented…

AIM:  To create the automotive door trim panel from the given class A surface and a thickened part with the required features to locate, mate and assemble the components. OBJECTIVE: The door trim panel with the necessary surfaces developed along with the engineering features on the B side surface that constraints…

AIM: To Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

Objective: The main aim of this challenge is to create B-side features of the 'Door Trim', with the help of CATIA V5. Overview: Created asolid part body of door trim with the help of class A surface, and created a B-side attachment feature 'Dog House' by considering the design parameters. PROCEDURE FOR DESIGNING…

AIM:  To create the automotive door trim panel from the given class A surface and a thickened part with the required features to locate, mate and assemble the components. OBJECTIVE: The door trim panel with the necessary surfaces developed along with the engineering features on the B side surface that constraints…

DETAILED REPORT ON BENCHMARKING Aim: To prepare a report explaining what is bench marking. To suggest Mr. D.S. Pughazhyendhii a good car for his family. WHAT IS BENCHMARKING ? Benchmarking in auto mobile industry involves a structured comparision between similiar products, services, or processes on some dimensions of performance.…

UNDERBODY COATING: Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically…

HOOD DESIGN Introduction: What is Hood? The car’s hood consists of an inner and an outer panel. The inner panel provides strength, while the outer panel is just a metal cover. The underside of the hood is often covered with a sound-absorbing material  Hood are typically made out of steel or aluminum, although…

Aim To calculate section modulus of hood and optimize the design to have improved section modulus. Section modulus:- Section modulus is a direct measure of a strength of any cross sectional area of an object about an reference axis. The formula of section modulus is given by, S=I / Ymax Where,I = Moment of inertia (mm^4)Y…

FENDER DESIGN: Aim: To design a front fender from the given skin data and the master section provided with Drip mounting, A-pillar, Sill, Bumper and Baffle (splash) Mounts.   A. Fender: The car fender is a crucial part of the vehicle's bodywork. It is the panel that covers the wheel well and protects the vehicle's…

Aim: To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. A. Wender wheel Arch: A Fender wheel arch, also known as a wheel well or fender flare, is a curved extension on a vehicle's bodywork that covers the wheel and tire. It is typically found on trucks,…

DESIGN OF BACK DOOR Aim: To design car back door from given styling surface data under given design rules and regulations. Introduction: Back door or tail gate  simply refers to the back of the car that can open and close.A door which is located at the rear side of a car which gives access for the boot space…

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Electrical Distribution System: Electrical Distribution System is Combination of bothb E cad & M cad. E/E architectute and Electrical Schematics comes under the E CAD, The Electrical Schematics drawing is the input to the M cad, Wiring Harness Routing and flattening Comes Under M CAD. Both E CAD and M Cad are Syncronized…

 Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Q2. Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties.  

Download connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA Layout of bundle The following was defined for all the connectors: Connector connection point  bundle connection point axis system at the connector connection point define all the connectors as electrical components   The connectors were assembled…

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AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

Project 2: Designing a thorough Wiring Harness Assembly for a Car's Backdoor Using CATIA V5 Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.…

Project 1: Development of a Complete Wiring Harness Assembly for a V16 Engine Statement of assignment: Route the Wiring harness on Given Engine and Prepare flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection…

What is BIW & define its parts?  Body in White (BIW) refers to the stage in automobile manufacturing where the car body’s components have been joined together. This is done using various techniques like welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc. The term BIW is used before painting and before…

1) What is process of project execution activity? Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project RFQ: In BIW fixture design project begins. It starts with…

Question No.1 – What is Design methodologies? Answer: DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree,…