Week 8 - Challenge 3 - Switch Bezel Design

 AIM: To route the wiring harness for given engine.Application of all packaging rules, Industry based practices studied in this course shall bedemonstrated in design.Apply protection covering as required. OBJECTIVE: Define all the mechanical connectors electrically and save it in the Catalogue. Place all the connectors…

Electrical Harness Flattening:At starting i defined all the 3D connectors electricallyand created wiring Harness between connectors.Then settled general electrical flattening parametersand created product in electrical harness fattening workbench,using extract command extracted electrical harness rounting into Electrical…

Harness A: In Harness A, i have defined all the 3D connector electricallyand given connector connection point and bundle connection point in electrical part design. After definning connector electrically, i have created new product and added all connector into it,then i defined the product as electrical bundle and added…

B Pillar Plastic Component Aim: To create B pillar Plastic component from a given class A surface also, create B side feature like Rib, locators, doghouse and validate the design by doing draft analysis. Objectives: Creating a tooling axis and following design rules. Creating class B and C surface using class A surface…

Aim: To Create a solid body of a given Door applique and to create locators and Heat stakes on it as per design standard. Introduction: Heat Staking Heat staking is a pulsed heat process to join two or more parts out of which one at least made of plastic. The process is to deform the plastic material using heat and force…

Aim: To design plastic screw Boss and Dog House on existing coin Holder model. Design consideration for screw Boss Draft – 0.5 degrees on walls of boss Thickness – Typically 40% of the nominal wall at the base. Height to diameter ratio – 3:1 Radii – 0.25mm maximum radii Design consideration for Doghouse Doghouse wall thickness…

Aim: To Create Rib on the base of given part body. Design consideration for Rib: Draft angle- 0.5 degree per side Thickness – typically 30% to 40% wall thickness Height

Aim: To create core and cavity block for switch Bezel considering all plastic design rules. Steps Followed: Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating cavity side. Tooling Axis: Tooling axis is the axis in which core cavity open during completion…

Aim: To create the Coin holder plastic Component through the given class A Surface. Objective: To Design Coin Holder as per automotive OEM standards. Create class B, Class C and Tooling Direction. Converting close surface into the solid part of 2.5mm thickness. Perform draft analysis to verify the creation of tooling axis.…

Aim: To create the door arm rest with given thickness of 2.5mm and create draft analysis report for given body. Procedure: Class A Surface: Tooling Direction: It is the direction in which the component will be ejecting after the molding process is completed. The direction of tooling axis should clear maximum portion of…

Aim: To Route the harness layout in Electrical workbench and Add protective covering on all branches. layout: Procedure: For this Routing i have been given with different connectors DT06-4S, DT06-6S, DT06-2S, DT06-08SA which are not electrically defined. so  to define connector electrically i created point…

Aim: To Define given parts as Electrical support using Electrical Part design Workbench. Objective: To convert given mechanical part into electrical properties. Procedure: P-Clamp: For P clamp i have been given with the mechanical part. in part workbench i creates point on both the side of p clamp using circle/sphere option…

Firstly, i have opened zip file in part design and given point and aixs system at the required mating faces by ensuring Y axis must lie outward for coinsidence. after that i have opened the part in electrical part design and defined connector, define cavity, connector connection point and bundle connection point by selecting…

Aim: plastic trim of Class A, B, and C surface for given styling surface into close surface profile with respect to tooling direction using plastic manufacturing standards. Objective: To design switch bezel as per automotive OEM standards. Create class B, Class C and Tooling Direction. Converting close surface into the…

TITLE: Base Bracket Plastic Component Design Using Given Class A surface. Objective: To check and analyzing the draft angle of given Class A Surface and determining tooling axis. Creating Class B, C surface to complete the base bracket model and develop solid part body with plastic design standards. Draft analysis: In…

What is Draft Analysis? No part can be ejected from the tool if its having straight 90-degree profile from its base surface. A small draft angle is provided to each and every area of the component in order to get an easy removal of the component from the tool. Draft analysis technique used to analysis whether our part…

TITLE: TO DESIGN VEHICLE BACK DOOR ALONG WITH ESSENTIAL REINFORCEMENT OBJECTIVE: From the given styling surface design a car backdoor with reinforcement like a latch and striker, Hinge, gas stay and viper motor reinforcements using appropriate design methodology. Learning the industrial approach of how the BIW car back…

TITLE: Design of a Car Roof and Analysis of Reinforcement. OBJECTIVE: To design a car roof by extracting the styling surface from styling team with essential flanges and reinforcement namely ditch Area, front roof Rail, Rear roof rail, bow roofs, center roof rail. Do a curvature study on the roof and perform calculations…

TITLE: SECTION MODULUS CALCULATION AND OPTIMIZATION OBJECTIVE: To calculate the section modulus of a pre-designed hood. To learn how to optimize the section modulus to make improvements in this hood. Explanation: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members.…

TITLE: FENDER DESIGN USING SIEMENS NX. OBJECTIVE: The main objective of this project is to learn the basics of the BIW through designing the front fender mounting using sheet metal parameter with given skin data and master section using Siemens NX CAD. Introduction: Fender is body in white part of an automobile (vehicle…

OBJECTIVE: Study the wheel arch area and prove whether the car will pass the European standard regulation or not. Software used: Siemens NX 12 Introduction: The wheel arch is the semicircular part positioned above the wheel of a vehicle. wheel arch comes with some standard specification. When view from front or top…

TITLE: HOOD DESIGN AND ASSEMBLY USING SIEMENS NX. OBJECTIVES: To learn the basics of the BIW through designing the hood of vehicle. Learning the industrial approach of how vehicles sheet metal parts are designed in industry. INTRODUCTION: What is BIW? In the Automotive Industry BIW (Body in White) is the common terminology…

Underbody Coating: What is Underbody coating? A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage. Underbody coating is usually a dense cladding (often based on rubber)…

What is Benchamarking? Benchmarking is a systematic and continuous measurement process of continuously measuring and compairing an organization business process against business leaders anywhere in the world to gain information which will help the organization to take action to improve its performance. Benchmarking in…

TITLE: METAL BRACKET Ⅱ DESIGNING USING SIEMENS NX. OBJECTIVE: To design metal bracket Ⅱ  using NX sheet metal. To Improve sheet metal designing skills. INTRODUCTION:             Sheet metal design is governed by the premise that the raw material used to form a sheet metal part is of common stock and uniform thickness.…

TITLE: Sheet metal bracket design using Siemens Nx OBJECTIVE: To design sheet metal bracket using siemens Nx To improve sheet metal designing skills. INTRODUCTION: Sheet metal design is governed by the premise that the raw material used to form a sheet metal part is of common stock and uniform thickness. Sheetmetal is…

        TITLE: Surface Modelling, Assembly and rendering of Sunseeker predator yacht.   OBJECTIVES: Implementing various Surface design Tools, Sketching tools to gain hands on experience In modelling a complex design. To design, assemble and render the Sunseeker Predator 108 yacht. To learn…

TITLE: Sheet metal design of odd shaped Enclosure. OBJECTIVE: To design the odd shaped enclosure using sheet metal features of the siemens NX cad. To understand and learn the basic tools and command features of the sheet metal and its application. INTRODUCTION: Sheet metal is the most versatile material in the Manufacturing…

TITLE: Sheet Metal Box Assembly Design using NX CAD. OBJECTIVE:                                                         …

TITLE: Sheet Metal Casing Design                            Using Siemens NX.   OBJECTIVE: Comfortable with using NX CAD         Software. Learn to design a sheet metal casing        in industrial manner.     INTRODUCTION: Likewise other CAD software Nx also provides the same purpose of designing or modeling of a part,…

Modeling of American Chopper in Solidworks : Introduction : Solidworks is one of the prominanant modelling Software available. This software is mainly used To model 3D parts using 2D sketch. It also has The option to specify the material and look for The model which we create. It has other Add-in Features like photoview360…