Week 3:- BiW Fixture Design Methodologies Challenges

What is Design Methodology? Answer: In this methodology, we investigate how we go about creating a design and we learn about three different design methods. One of the things we take care of is structuring or design tree, so we'll be learning how to do that as well as how to name certain components, assemblies, or parts…

What is the process of project execution activity? Answer:    RFQ The fixture design project in BIW starts. It all begins with the bare minimum requirements or RFQs that we get from customers. Request for quotation (RFQ) is the term used when a customer submits their requirements, specifications, etc. in the form of a…

What is BIW & define its parts? ANSWER: BIW stands for Body-in-White. It refers to the stage in automotive manufacturing where the metal structure of a vehicle is assembled before the exterior panels, interior components, and other systems are added. The BIW is essentially the skeleton or framework of the vehicle. The…

AIM To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5 INTRODUCTION Wiring Harness: A wiring harness is a pre-assembled set of electrical wires, cables, and connectors that are bundled together in a systematic and organized manner. It is designed to transmit electrical signals…

BACK DOOR WIRING HARNESS AIM To Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. INTRODUCTION Car Backdoor: The term "back door" or "tailgate" simply refers to the opening and closing of the back of the vehicle.It encircles the back of the car.It gives access to a boot or boot that…

Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge AIM Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.       PROCEDURE STEP 1: Mechanical…

 Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge AIM Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation…

Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge   AIM Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors.…

 Wiring harness routing & packaging Rules Week 3 Challenge Aim Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp Download following Back shell cad data & define it as Electrical back shell using Electrical…

Wiring harness design in CATIA V5 – 3D modelling Week 2 Challenge Aim: Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA…

BACK DOOR DESIGN Aim: Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses. INTRODUCTION Back Door: The term "back door" or "tailgate" simply refers to the opening and closing of the back of the vehicle.It encircles…

ROOF DESIGN Aim: The project's goal is to design the roof sheet metal in NX cad, as well as the front roof rail, rear roof rail, bow roof front, bow roof rear, and centre roof rail, which are all needed to construct a strong roof. To determine the location of the bow roofs, conduct a curvature study on the roof and performance…

FENDER DESIGN Aim: To develop the front Fender Design using Nx cad following the design parameters. INTRODUCTION Fender: In the context of automobiles, a fender refers to the part of the bodywork that covers the wheel well and protects the vehicle from mud, rocks, and other debris thrown up by the wheels. Fenders can be…

Fender Design - Wheel Arch Aim: To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. FENDER ARCH A fender arch is another term used to refer to a wheel arch or wheel well, which is the space surrounding a vehicle's wheel where the fender or bodywork curves…

SECTION MODULUS CALCULATION AND OPTIMIZATION AIM: Section modulus calculation and optimization Use section of the Hood and calculate the section modulus. With a new section that is stronger than the prior one and with information about the changes you made that caused the rise in strength. THEROY: Section Modulus: To determine…

HOOD DESIGN AIM: Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters. INTRODUCTION HOOD OR BONNET: The term "hood" and "bonnet" both refer to the protective covering over the engine compartment of a vehicle. In American English,…

AIM To develop of a Door Trim panel considering following inputs as like in OEM and tier1 companies. a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy Software Used For The Creation Of Model CATIA V5 INTRODUCTION Door Trim Panel: The door's inner mechanisms and the vehicle's interior…

AIM Write a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons.   Under-Body Coating- Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on…

BENCHMARKING A specific, distinctive vehicle attribute branding is essential to make cars unique and competitive. As a first step on the way, vehicle manufacturers have to benchmark their vehicles in the competitive environment in order to understand and to strengthen or improve the potential of their vehicles. Benchmarking…

QUICK RETURN MECHANISM CREATION OF PART BODY: BODY 1: BODY 2: BODY 3: BODY 4: BODY 5: FINAL ASSEMBLY OF QUICK RETURN MECHANISM:   CV JOINT: CREATION OF PART BODY: BODY 1: BODY 2: BODY 3: FINAL ASSEMBY OF CV JOINT:

AIM:  To create B side features for the A surface using the master section given to us as an input. To create main and side core tooling axis for A pillar and its B side features. To do the draft analysis of the overall model of the A pillar i.e including B side features. INTRODUCTION: MASTER SECTION:  The stages…

AIM: To create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  To create the Heat Stakes and the locators considering…

AIM: To create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than…

AIM To Create the Door Handle Component from the given Class-A surface To Create the rib for the Drill Handle. To Create the screw boss for the Drill Handle. GIVEN CLASS A SURFACE: CREATION OF TOOLING AXIS: The direction in which a part is pulled out of a mould is known as the tooling direction. Basically, the mould is…

AIM: To create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Class A surface: Creation of Tooling Direction: TOOLING…

AIM: To create the Core and cavity blocks for the switch bezel. Creation of Tooling Direction: TOOLING AXIS: By taking into account this tooling axis, the draught angle that is required to be provided is nothing more than the direction in which the mould opens and shuts. The bisecting technique allows us to make a tooling…

 AIM : To Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Given CLASS A SURFACE: Creation of Tooling Direction:…

AIM: To create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Given Class A Surface :   Creation of Tooling Direction:…

Aim: To create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Given CLASS-A SURFACE: TOOLING AXIS: Bisecting…