Week 2:- BiW Fixture Basics Challenge

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  Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing, etc. Body in White, or BIW, is a stage in the production…

Aim: To create a BOM and Hardware list (BOP) for the complete fixture assembly from challenge 8. Theory :  Bill of materials : A bill of materials is a comprehensive inventory of raw materials, assemblies, subassemblies, parts and components as well as quantities of each, needed to manufacture a product.…

AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly.                                                3D-FINISHING:  3d Finish is a process…

Aim:- Design a Base Unit for the units designed for the above challenges with all weldments for the given Car Panel. Design the complete Fixture assembly (the units designed in the previous challenges can also be used). Make sure that all the 5 Panels given in the CAD data are fully…

  AIM To design 3 Different types of Power Clamp Units with Different Risers, Blades, and Clamp Arms and design 2 Different types of Rest Units for the given Car Panel. INTRODUCTION A Clamp is a device that is used to hold the part tightly, yet, firmly in the assembly, The clamp prevents any sought of movement of…

AIM : To study the various design aspects regarding BIW fixtures.   OBJECTIVE : To design 3 Different types of Swivel Clamp Units with Different Raisers, Blades, and Clamp Arms for the given Car Panel using the 3-2-1 principle. To design a Pin-Clamp Unit for the given Car Panel.   3-2-1 principle The 3-2-1 method…

Benchmarking is defined as the process of measuring products, services, and processes against those of organizations known to be leaders in one or more aspects of their operations. Benchmarking is the competitive edge that allows organizations to adapt, grow, and thrive through change. Benchmarking is the process of measuring…

NX_Box_Aseembly_Abhishek-Sonwale   Objective  In this assembly, we will learn complicated shapes used in metal sheet like Hinges, Bead, Closed corner, Hem Flange and other commands. This Box assembly is complicated, but useful for understanding conspects is used in industry. INTRODUCTION:                                 Design…

NX_Odd_Enclosure_Abhishek-Sonawale. Introduction:                         This is Sheet Metal Design create in Siemens NX 11.0. In this design various tools are used to design this sheet metal like Sheet metal from Solid, Flange, Jog and other commands.                                   In NX Sheet Metal is most command…

NX_Bracket-II_stp_Abhishek-Sonawale   Objective:                  In the NX sheet metal modeling, we use various commands and get final output of Model Introduction:                      In this design of Bracket in NX sheet metal. We will understand the how use the bead and Hole command in NX sheet metal. Design Methodology:…

NX_Bracket_Abhishek-Sonawale Objective:                  In the NX sheet metal modeling, we use various commands and get final output of Model   Introduction:                      In this design of Bracket in NX sheet metal. We will understand the how use the bead and Hole command in NX sheet metal.   Design Methodology:…

 NX_Casing_Abhishek Sonawale   Objective Create model with various tool and commands with metal sheets. In this model we consider a that tool, which used in industry.   INTRODUCTION:                               This is Sheet Metal Design create in Siemens NX 11.0. In this design,various tools are used to design this…

  AIM Create the Dog House for the Door Trim considering the design rules INTRODUCTION DOG HOUSE Dog house is an engineering feature used in plastic design. Dog houses are used as a support feature. Sometimes other engineering features like snaps, locators, and screw bosses are mounted on them to increase their strength.…

DEVELOPMENT OF DOOR TRIM PANEL OBJECTIVE: The objective for this project is to make half of the door trim panel in catia-V5 from the provided Class-A surface of the same. ABSTRACT:  This report contains a brief theory on design rules and the approach followed to achieve the final plastic product. Draft analysis…

Aim:-  Design of 2 Fixed Pin Units with different risers, blades, etc. And Design of 2 Retractable Pin Units with different risers, blades, etc. Introduction:- there are two types of pin units one is a type pin unit and another one is a retractable type pin unit. in detail mentioned below.   Fix pin…

What do you understand by the 3D finish process? The 3D finish is a process where the design is brought finished and ready for final simulation &2D detailing The following points need to be considered while finishing your design Hole concentricity & Hole sizes should be checked to ensure that the parts are aligned…

1: What is the Base Unit? What are the typical parts of the Base Unit? Base Unit:  The base unit is the unit of the fixture which is designed as such so that other units of the fixture can be mounted on it. Apart from these units, other necessary tools like a pneumatic valve box and trunking cable path will also be…

1) What are the Drawing templates? Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modeling, product layout, etc.                                            …

Q1. What is design methodology? The image shows steps in the Design methodology 1. Purchase order:  We start designing after the customer gives us a purchase order. So, basically, it is an indication to start designing of particular fixture.  2. Inputs from customer: For BIW fixture designing the customer demands some…

1. What is the process of project execution activity? <!--[endif]--> RFQ received: The first step of the project execution activity is to Request For Quotation(RFQ). Quotation is based on the requirements of the customer in the written document format which gives detailed information about the specifications and…

What is BIW & define its parts? Body in white (BIW) refers to the stage in automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing, etc. Body in White, or BIW, is a stage…

Draft Analysis: 

Heat Staking Heat staking also known as thermoplastic staking is the process of joining two dissimilar materials together. In heat staking we use local heating and cooling to raise the temperature of plastic components and allow plastic reforming to be carried out. This reforming can be used in a wide variety of applications. …

  Tooling Axis:- Tooling direction is the main consideration for plastic parts and mold parts because it defines the movement of the mold part and the possibility of the plastic part coming out from the mold part (Core and Cavity). In Molding, machine arrangement is given to open the mold along a direction which is known…

Introduction: Parting Surface:- When designing a plastic injection mold, the selection of the parting surface is an important design factor. With a reasonable parting surface selection, the mold structure can be simpler, making it easier to mold and release the plastic product, with product quality guaranteed. If the parting…

NX CAR ROOF DESIGN AND CALCULATION Objective: The objective of this project is to design a car roof with essential flanges and reinforcements like ditch area, front roof rail, bow roofs, central roof rail, and rear roof rail for the given styling surface Perform the calculations for the heat distortion and snow load criteria…

 NX BACK DOOR OBJECTIVE: To design a BIW of Back Door from the given Class-A Surfacing. Inner Panel is designed and assembled with Hinge Reinforcements, Gas Stay Reinforcements, Wiper Motor Reinforcements, and Latch Reinforcements. INTRODUCTION: In this project I have are designed a back door for a hatchback car where…

Nx Fender Design Abhishek Sonawale Introduction:                      A fender is a car component, which is used to protect the engine compartment and objects from driving. it is the body part above the front wheels of the car. The fender covers the wheel to prevent…

 Introduction: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in the design include an area for tension, radius of gyration for compression, and moment of inertia for stiffness. Any relationship between…

https://drive.google.com/file/d/1OStxD_09-ZMuj-Axozr3zWm2EvC3ixaL/view?usp=sharing NX_HOOD_DESIGN_AND_ASSEMBLY Aim:         To design a car hood by using standards and placing Hinge, Stricker and its reinforcement using Siemens NX Hood:           …

Undercoating:                     In automotive industry, undercoating process which is used to resist the corrosion form atmosphere and other elements. It is also use for Heat resistant and anti-chipping property. Undercoating Process is defined as the process of layering…