Week 10- Assembly Workbench

1)What is the process of project execution activity?                         1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of…

  1.What is BIW & define its parts? In the field of manufacturing solutions for the automotive industry, the definition of BIW components is an abbreviation of the term “Body In White” and generally refers to body parts. BIW, which stands for white body, can be expressed as the stage in automobile…

1.Identify each of the major elements in the above automotive wiring diagram.  Starter Battery Distributer Ammeter Generator Junction box Breaker Fuse Foot selector switch     2-Explain the purpose and working of any three elements briefly. Battery- purpose-Batteries are small essential components to…

Aim Main aim of this project is to read the details from NASA thermodynamic file using MATLAB and to do some calculations with it. Objectives Following points are the objectives of this project, Creating a programme to extract all the coefficients from the file and calculating entropy, enthalpy and specific heats for species.…

AIM Genetic Algorithm   Objective To Write a code in MATLAB to optimise the stalagmite function and find the global maxima of the function.   Software Used Matlab R2021a   Introduction MATLAB® combines a desktop environment tuned for iterative analysis and design processes with a programming…

AIM To Solve second order ODEs   Objective To write a program that solves the following ODE. This ODE represents the equation of motion of a simple pendulum with damping.   Introduction MATLAB® combines a desktop environment tuned for iterative analysis and design processes with a programming language…

AIMSolving second order ODEs OBJECTIVE To write a program that solves the following ODE. This ODE represents the equation of motion of a simple pendulum with damping.  INTRODUCTIONMATLAB® combines a desktop environment tuned for iterative analysis and design processes with a programming language…

2R Robotic Arm Challenge   Aim To Write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm   Software Used Matlab R2021a   Introduction MATLAB® combines a desktop environment tuned for iterative analysis and design processes with a programming language that expresses matrix…

    Aim To Route the Wiring harness on Given Engine and Prepare flatten view drawing.   Software Used Catia V5   Introduction CATIA® is the world's engineering and design leading software for product 3D CAD design excellence.It is used to design, simulate, analyze, and manufacture products…

    Aim To Flatten the harness assembly . Place the flattened view on drawing sheet and to Ensure bundles with protective coverings has different visuals on drawing view.   Software Used Catia V5   Introduction CATIA® is the world's engineering and design leading software for product 3D CAD…

  AIM   Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. Software Used Catia V5   Introduction CATIA® is the world's engineering…

Week 8 - Challenge 6 - Core & Cavity Design

Wiring harness design in CATIA V5 - 3D modeling   Aim To Route the following harness layout in the Electrical workbench. Add protective covering on all branches   Software Used Catia V5   Introduction CATIA® is the world's engineering and design leading software for product 3D CAD design excellence.It…

Wiring harness routing & packaging Rules     Aim To Download necessary data from given link & define it  using Electrical Part design Workbench.   Software Used Catia V5   Introduction CATIA® is the world's engineering and design leading software for product 3D CAD design excellence.It…

Aim To Download  connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench.   Software Used Catia V5   Introduction CATIA® is the world's engineering and design leading software for product 3D CAD design excellence.It…

Metal Bracket Design   Objectives A Metal Bracket from 2d Drawing is to be created using NX sheet metal application. Introduction Siemens NX software is a flexible and powerful integrated solution that helps us deliver better products faster and more efficiently. It is used for: Design (parametric and direct solid/surface…

Bracket Design   Objectives To design a sheet metal part for bracket using Siemens NX sheet metal Application. Introduction Siemens NX software is a flexible and powerful integrated solution that helps us deliver better products faster and more efficiently. It is used for: Design (parametric and direct solid/surface…

ODD SHAPED ENCLOSURE    OBJECTIVE   To design an odd shaped enclosure and create a draft of it using Siemens NX Sheet metal application.  INTRODUCTION        Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metal working, and it can be cut…

  Title Modelling of a box assembly using Siemens NX Sheet metal Objective To create a sheet metal box assembly using Siemens NX Sheet metal To write a detailed report on the procedure of modelling.  Introduction Siemens NX software is a flexible and powerful integrated solution that helps us deliver…

Title Modelling of a casing using Siemens NX Sheet metal Objective   To create a sheet metal casing using Siemens NX Sheet metal To obtain a detailed drawing sheet image of the casing   Introduction Siemens NX software is a flexible and powerful integrated solution that helps us deliver better products faster…

Assembly Wrokbench   Objective To create an assembly.   Software Used Catia V5   Introduction The assembly files in CATIA are called Product files. There are two methods to invoke the Assembly Designworkbench of CATIA. The primary method to start a new product file is by selecting File >New from…

Attachment Feature Creation - Challenge 2   Objective To Create the Dog House for the Door Trim considering the design rules.   Software Used Catia V5   Design Consideration ● Height of the Dog House - Maxiumum of 55 mm● Thickness of the Dog House (t) - Same as component wall thickness● Coring Height (B)…

DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To improvise the Class A surface by resolving bad patches and adding flanges to it.  To create A pillar solid model with the help of  improvised class A surface. To create B side features for the A Pillar using the master section given to us as an input. To create…

Door Trim Lower Panel   Objective To design a Door trim lower panel with the given class A surface and design Class B surface and Class C surface. To create Engineering Features like Heat stakes , ribs  , Doghouse and Locators.   Overview Design Life Cycle Automotive Industry    The Stages…

DRILL BIT HANDLE   Objective To Create ribs and screw bosses in the drill bit handle by following the design rules of the features.   Software Used Catia V5   Tools Used Boundary Join Multiple extract Bisecting line Trim Surface offset Draft analysis Intersect Surface sweep Close body surface  …

  Bumper Design   Objective To create a Automotive Bumper using Catia V5.   Software Used Catia V5R21   Parts in the design In this model we have focused on the following things:Tooling axisDraft analysisClass-B surfaceClass-C surfaceMaking a solid model from surface.   Input Class A surface Class-A…

Coin Holder Design   Objective Create the Coin Holder Plastic component through the given Class-A surface.   Software Used Catia V5   Procedure   The given styling surface is checked for any irregularities and if found then it is corrected by using Trim, Extrapolate, Split and Join commands. Considering…

B Pillar - Master Section Development   Objective To Design B-Pillar  Through Master Section Development      Software Used  Catia V5 Introduction The B-Pillar Is The Central Pillar Of The Car. This Pillar Is Actually a Sheet Metal Part Which Is Welded In The Biw Of The Car.…

Switch Bezel Design   Objective  To design switch bezel as per automotive OEM Standard. Create B Class and C Class and tooling axis. Converting close surface into the solid inside part workbench and provide the thickness of 2.5mm. Performing draft analysis to verify the creation of the Tooling axis and C…

Base Bracket Design   Objective Create the Base Bracket Plastic component through the given Class-A surface.   Software Used Catia V5   Procedure   The given styling surface is checked for any irregularities and if found then it is corrected by using Trim, Extrapolate, Split and Join commands. Considering…

Design of backdoor     Objective A detailed report for the Back door design by explaining the design methodologies and about the components developed in the design.     Introduction   A Backdoor of an automobile is the rear unit of that automobile. Back doors are one of the type doors of the…

ROOF DESIGN   Objective To create a Roof Design and create an Assembly by developing the essential flanges for the outer roof and creating the reinforcements. To check whether the design satisfies the design criterion. To prepare a Draft Analysis of the roof design.   INTRODUCTION An automobile roof is…

Objective To prepare a brief report about Section Modulus. To calculate the Section modulus of Hood design and compare it with a modified hood design. Equations Used S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object. SECTION MODULUS…

FENDER DESIGN    Objective To design a front fender from the given skin data and the master section provided with Drip mounting, A-pillar, Sill, Bumper and Baffle (splash) Mounts. To Prepare a report by explaining about Fender Design and its different mounts , manufacturing process and its design parameters.   What is…

Hood design   Aim A detailed report about the Hood Design which includes a detailed explanation about hood and its components, Latch Trajectory, Mastic Data, Emboss Definitions, Manufacturing process like Deep-Drawing and Hemming, and all the parameters followed in the design and To Submit an ASSEMBLY of Hood Inner…

Objective 1.To prepare a report about fender and fender wheel arch regulations. 2.To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard of a given design. What is a FENDER ? Fender is the term for the part of a vehicle body that frames a wheel…

UNDERBODY COATING Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting the undercoating applied after a couple of years, it’s…

AIM To prepare a report explaining about Benchmarking and a comparison between various types of Cars which is suitable for Mr.D.S. Pughazhyendhii and his family.  WHAT IS BENCHMARKING ? Benchmarking is defined as the process of measuring products, services, and processes against those of organizations known to be leaders…