UNDER BODY COATING UNDER BODY COATING DEFINITION:                         Is sprayed application of a wax or rubber based composite onto the entire under side of the vehicle, Design to create rust proof layer between under side…

                                                                                           …

A detailed report about the Hood Design which includes a detailed explanation about hood and its components, Latch Trajectory, Mastic Data, Emboss Definitions, Manufacturing process like Deep-Drawing and Hemming, and all the parameters followed in the design. HOOD INTRODUCTION: HOOD also referred to as a bonnet is a cover…

AIM: To calculate the wheel Arc area of fender and prove whether the car will pass the standards or Not by using the European standard. FENDER: Purpose of fender is to prevent sand, mud, rocks, liquids, and other road dust particles thrown into the air by the rotating tire. These materials can be ejected from the surface…

Explanation of Fender and manufacturing process: The fender is the curved part of the car’s body that sits on top of the wheels and holds them in place. It is not only a safety component but also enhances the overall look of your vehicle. Its primary function is to shield and protect the passenger compartments…

Brief explanation about Section Modulus: Section Modulus: Geometric property It is defined as the ratio moment of inertia of an section about its centroidal axis and to the distance of extreme layer from neutral axis. It is give idea about how much load take by structure. Section modulus increase, Momentum of resistance…

Roof panel of a car definition: The roof panel is the section of material, usually sheet metal, that forms the roof of a vehicle. Its long, low hood was impressive, as was the flat roof panel.   Roof of a car made up of: The roof itself may be constructed of soft or rigid material. Soft-tops are made…

BACK DOOR DEFINITION: Rear door means a door or door system on the back end of a motor vehicle (e.g. a rear hatchback or tailgate) through which passengers can enter or depart the vehicle or cargo can be loaded or unloaded. TYPES OF DOOR OPENING: Top mounted door Side mounted door Bottom Door In these project, I designed …

BACK DOOR DEFINITION: Rear door means a door or door system on the back end of a motor vehicle (e.g. a rear hatchback or tailgate) through which passengers can enter or depart the vehicle or cargo can be loaded or unloaded. TYPES OF DOOR OPENING: Top mounted door Side mounted door Bottom Door In these project, I designed …

BACK DOOR DEFINITION: Rear door means a door or door system on the back end of a motor vehicle (e.g. a rear hatchback or tailgate) through which passengers can enter or depart the vehicle or cargo can be loaded or unloaded. TYPES OF DOOR OPENING: Top mounted door Side mounted door Bottom Door In these project, I designed …

BASE BRACKET DESIGN: TOOLING AXIS: Where mold open & close is called tooling axis. Creating dummy tooling axis in Z direction based on view clearing surface. Dumming tooling axis created on reference of hole. In order avoid side core and othe creatical region of fillets. Intersection taken along dummy axis with…

TOOLING AXIS CLASS A SURFACE CLASS B SURFACE CLASS C SURFACE FINAL SURFACE CLOSE SURFACE IN SOLID DRAFT ANALYSIS CLASS A FINAL COMPONENT Thickness of the component to be 2.5 mm  

CLASS A SURFACE: DRAFT ANALYSIS CLASS A SURFACE: TOOLING AXIS: CLASS B SURFACE: CLASS C SURFACE: FINAL SURFACE: THICKNESS 2.5 MM: COIN HOLDER CLOSED SURFACE: DRAFT ANALYSIS COIN HOLDER CLOSED SURFACE: TREE STRUCTURE COIN HOLDER FINAL PART: COIN HOLDER VIEWS:

CLASS A SURFACE: Visible surface and aesthetic look. Surface with textures. Surfaces provided by customer(OEM). Don't have any features like(rib, snap, bosses, etc) on class A surface. Class A surface is made from scanned data with different software like alias etc. Surfaces which are having CURVATURE CONTINUITY IS CALLED…

CLASS A SURFACE: Class A is an aesthetic surface with the highest quality finish. Most Class A Surfaces for an Automotive Component are made using 'Autodesk-Alias' based on the final Concept-Sketch. All Class A surfaces should have 'Curvature-Continuity' which means the continuity between the surfaces…

The halves of the mold work like this: Core (B Side): The core is usually the interior or noncosmetic side of the part. The core side also contains the ejection mechanism that pushes the completed part out of the mold. Cavity (A Side): The cavity is the void inside the mold that the molten plastic fills. Plastic…

CLASS A SURFACE: TOOLING AXIS:   It is the direction in which the component will be ejecting after the molding process is completed. The direction of tooling axis should clear the maximum portion of the part. It should be selected in such way that number of side cores will be minimum as it will add more cost to the…

CLASS A SURFACE: TOOLING AXIS CLASS A SURFACE:  Class-A surface is first analyzed to create the tooling axis. where the molds pull apart in injection molding. Tooling direction is essential for plastic product design as it decides the direction for mold separation. To create the tooling axis first we have to check…

Link for Model drawing 1: (QUICK RETURN MECHANISM) SLOTTER SKETCH: SLOTTER PART 1: TURNING PAIR SKETCH TURNING PAIR PART 2: SLIDING PAIR SKETCH SLIDING PAIR PART 3: ROCKER ARM SKETCH ROCKER ARM PART 4 CONNECTING ROD SKETCH CONNECTING ROD PART 5 QUICK RETURN MECHANISM ASSEMBLY: QUICK RETURN MECHANISM VIEWS: DRAFTING QUICK…

CLASS A SURFACE: Class a surface is an asthetic surface which is visible to the customer TOOLING AXIS 1.Identify the best possible direction for creating the tooling axis. 2. First extract the particular surface. 3.Create a point on the center of that surface. 4.Draw a line normal to the surface passing through the…

OBJECTIVES: Creation of Tooling axis with appropriate draft analysis for given A class surface and master section. Creation of B class and C Class surfaces for creating a solid component. Creation of attachment features like Dog house. Performing final draft analysis and creating final product. CLASS A SURFACE: Visible…

AIM: To design the car door inner panel with reference to given Class-A surface by using given mastersection, creating attachment features and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. Objective: The project deals with the explanation of method followed…

Report writing DT06 – 08SA  DEUTSCH DT Plug Connectors 1. Creating mid point on connector connection mating face 2. creating axis in mid point Y axis - Mating direction X axis - Locking direction Z axis - Up direction 3. Creating mid point on connector connection bundle entry face 4. Define given geomentry…

Q1. The following cad data & define it as Electrical support using Electrical Part design Workbench. . DEFINE ELECTRIC SUPPORT step 1 DEFINE ELECTRIC SUPPORT step 2 Q2Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. CONNECTOR CONNECTION POINT   DEFINE BACK SHELL…

1. REFERENCE SKETCH 2. REFERENCE PART 3. DEFINE CONNECTOR AS ELECTRICAL CONNECTOR, CONNECTOR CONNECTION POINT & BUNDLE ENTRY POINT DT06-08SA   DT06-6S   DT06-4S   DT06-2S 4. CONNECTORS ALIGNMENT 5. MAIN BUNDLE SEGMENT 6. SUB BUNDLE SEGMENT 7. BUNDLE SEGMENT PROTECTION 8. CHALLENGE VIEWS 9. Extremity…

RESULT: HARNESS B&A CAD PART IMAGE HARNESS B CONNECTOR 1 Defined as connector Defined connector connection point Defined bundle connection point CONNECTOR 2 Defined as connector Defined connector connection point Defined bundle connection point CONNECTOR 3 Defined as connector Defined connector connection point…

Wiring Harness using CATIA V5 -  Project 1 Routing for side door panelRoute the wire for the side door of a care with the necessary connector.Routing assembly creationFlattening Drawing creation

Electrical define and Catalogue creation:1. Creating mid-point on connector connection mating face2. Creating axis in mid-pointY axis - Mating directionX axis - Locking directionZ axis - Up direction3.  Creating mid-point on connector connection bundle entry face4. Define given geometry as a connector5. Define bundle…